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A copper-based powder metallurgy friction material and its preparation method

A technology of powder metallurgy and friction materials, applied in the field of copper-based powder metallurgy friction materials and their preparation, can solve the problem of poor comprehensive performance of hardness, compressive strength, flexural strength, friction coefficient and wear amount, and physical properties of powder metallurgy anti-friction materials And problems such as low process performance and low density of powder metallurgy friction materials, to achieve the effects of good anti-seizing, low wear and fast transmission speed

Active Publication Date: 2016-07-06
TANGSHAN ZHENGFENG IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the density of its powder metallurgy friction material is small, and the comprehensive performance of hardness, compressive strength, bending strength, friction coefficient and wear amount is poor
However, the raw material formula and sintering process of powder metallurgy anti-friction materials in my country are still at a backward stage compared with foreign countries, which leads to low physical and technological properties of powder metallurgy anti-friction materials.
Compared with foreign technology, there is still a big gap

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] A copper-based powder metallurgy friction material, made of the following raw materials in proportion by weight: 60 parts of copper powder, 6 parts of iron powder, 3 parts of silicon carbide powder, 3 parts of manganese sulfide powder, 4 parts of zirconium corundum powder, graphite powder 10 parts, 1 part of nickel powder, 2 parts of cobalt powder, 2 parts of alumina powder, 2 parts of potassium feldspar powder, and 1 part of silicon micropowder.

[0023] The copper powder is 350 mesh, the iron powder is 300 mesh, the nickel powder is 250 mesh, the cobalt powder is 300 mesh, and the alumina powder is 300 mesh.

[0024] Silicon carbide powder, manganese sulfide powder, zirconium corundum powder, graphite powder, potassium feldspar powder and silicon micropowder are all 60 mesh.

[0025] The preparation method is as follows:

[0026] The first step is batching and mixing, weighing the raw materials according to the ratio, and mixing the powders of each component evenly; ...

Embodiment 2

[0029] A copper-based powder metallurgy friction material, made of the following raw materials in proportion by weight: 61 parts of copper powder, 7 parts of iron powder, 4 parts of silicon carbide powder, 4 parts of manganese sulfide powder, 5 parts of zirconium corundum powder, graphite powder 11 parts, nickel powder 2 parts, cobalt powder 3 parts, alumina powder 3 parts, potassium feldspar powder 3 parts, silicon micropowder 2 parts.

[0030] The copper powder is 350 mesh, the iron powder is 300 mesh, the nickel powder is 250 mesh, the cobalt powder is 300 mesh, and the alumina powder is 300 mesh.

[0031] Silicon carbide powder, manganese sulfide powder, zirconium corundum powder, graphite powder, potassium feldspar powder and silicon micropowder are all 70 mesh.

[0032] The preparation method is as follows:

[0033] The first step is batching and mixing, weighing the raw materials according to the ratio, and mixing the powders of each component evenly; the second step i...

Embodiment 3

[0036] A copper-based powder metallurgy friction material, made of the following raw materials in proportion by weight: 64 parts of copper powder, 6-10 parts of iron powder, 6 parts of silicon carbide powder, 6 parts of manganese sulfide powder, 7 parts of zirconium corundum powder, 14 parts of graphite powder, 4 parts of nickel powder, 5 parts of cobalt powder, 5 parts of alumina powder, 5 parts of potassium feldspar powder, and 4 parts of silicon micropowder.

[0037]The copper powder is 350 mesh, the iron powder is 300 mesh, the nickel powder is 250 mesh, the cobalt powder is 300 mesh, and the alumina powder is 300 mesh.

[0038] Silicon carbide powder, manganese sulfide powder, zirconium corundum powder, graphite powder, potassium feldspar powder and silicon micropowder are all 80 mesh.

[0039] The preparation method is as follows:

[0040] The first step is batching and mixing, weighing the raw materials according to the ratio, and mixing the powders of each component e...

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Abstract

The invention discloses a copper-based powder metallurgy antifriction material and a preparation method thereof. The material is prepared from the following raw materials in part by weight: 60 to 64 parts of copper powder, 6 to 10 parts of iron powder, 3 to 6 parts of carborundum powder, 3 to 6 parts of manganese sulfide powder, 4 to 7 parts of zirconium corundum powder, 10 to 14 parts of graphite powder, 1 to 4 parts of nickle powder, 2 to 5 parts of cobalt powder, 2 to 5 parts of alumina powder, 2 to 5 parts of feldspar powder and 1 to 4 parts of silica powder. The preparation method comprises the following steps of preparing and mixing the raw materials, pressing for forming, sintering and cooling. The copper-based powder metallurgy antifriction material prepared by the method is high in friction coefficient, can quickly absorb kinetic energy and brake, is high in transmission speed and low in abrasion, is high in strength, high temperature resistant and good in thermal conductivity, and is good in anti-seizure property, corrosion resistant, and slightly influenced by grease and damp.

Description

technical field [0001] The invention relates to a composite material, in particular to a copper-based powder metallurgy friction material and a preparation method thereof. Background technique [0002] Powder metallurgy is an industrial technology for producing metal powder or using metal powder (or a mixture of metal powder and non-metal powder) as raw material, forming and sintering to produce metal materials, composite materials and various types of products. Powder metallurgy has unique chemical composition and mechanical and physical properties, which cannot be obtained by traditional casting methods. The use of powder metallurgy technology can directly make porous, semi-dense or fully dense materials and products, such as oil bearings, gears, cams, guide rods, knives, etc., which is a less cutting process. Compared with traditional melting and casting methods, powder metallurgy has the following characteristics: [0003] (1) Powder metallurgy technology can minimize ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F1/00C22C32/00C22C9/00C22C1/05
Inventor 刘莉王爽邱晶
Owner TANGSHAN ZHENGFENG IRON & STEEL CO LTD