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Ultrasonic testing block group for residual stress of aluminum alloy prestretching plate and application method thereof

A residual stress, pre-stretching plate technology, applied in the preparation of test samples, material analysis using sonic/ultrasonic/infrasonic waves, measurement devices, etc. And other issues

Active Publication Date: 2015-05-06
广西南南铝加工有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method requires complex machining of the sample; and the combined test block needs to be cooled to an assembleable size with liquid nitrogen before installation, and the assembly process needs to be fast and accurate, which has high requirements for the operating ability of the operator; After the test block is installed, the operator needs to grind the plane of the combined test block until the two surfaces are parallel and smooth, which is technically difficult and may introduce new residual stress
[0006] The method introduced in the 201410073705.6 patent is mainly applicable to steel. In the process of making the test block of this invention, the outer ring should be heated under the premise of ensuring that the material does not change, and then the outer ring should be compressed by the effect of thermal expansion and contraction. Inner disc; but the heat-treatable aluminum alloy is sensitive to temperature, and the effect of artificial aging treatment will be produced at about 120°C, which makes it difficult to apply the invention to the detection of aluminum alloy materials

Method used

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  • Ultrasonic testing block group for residual stress of aluminum alloy prestretching plate and application method thereof
  • Ultrasonic testing block group for residual stress of aluminum alloy prestretching plate and application method thereof
  • Ultrasonic testing block group for residual stress of aluminum alloy prestretching plate and application method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] figure 1 Make a flow chart for the test block group. According to this process, the detailed preparation method of the aluminum alloy pre-stretched residual stress water immersion ultrasonic test block group is as follows:

[0054] 1. Cut 15 rectangular test blocks with a width of 50 mm and a length of 405 mm from the same batch of aluminum alloy pre-stretched plates to be tested. The length direction is the same as the rolling direction of the plate. figure 2 As shown, three groups of test block combination, parallel test block A and parallel test block B are respectively obtained, and each group has 5 test blocks;

[0055] 2. Perform solution quenching on the intercepted test block;

[0056] 3. Use a conductivity meter to test the conductivity of the test block at a position with a width of 20mm and a length of 250mm. The difference in conductivity should be less than 1.5%IACS;

[0057] 4. Perform the same gradient stretching on the test block combination, paralle...

Embodiment 2

[0067] 1. Raw material acquisition:

[0068] In the same batch of 7075-T651 aluminum alloy pre-stretched plates, three groups of raw materials were intercepted, namely the test block combination, parallel test block A and parallel test block B. The length direction of the raw material is the same as the rolling direction of the plate, and a mark is provided on the surface of the raw material and the rolling surface of the tested plate in the same direction. Each group of raw materials contains 5 pieces, and the specification of each piece is 50mm in thickness, 300mm in width and 2100mm in length.

[0069] 2. Raw material processing:

[0070] Put the three groups of raw materials into a roller hearth quenching furnace for solution treatment, heat from room temperature to 470°C, hold for 2 hours, and then perform quenching treatment. Within 30 minutes, each group of raw materials was transferred to the pre-stretching machine for stretching treatment with different stretching r...

Embodiment 3

[0081] A batch of pre-stretched aluminum alloy plates were tested using the test block prepared in Example 2. The value of residual stress obtained after ultrasonic testing of a plate is 55MPa based on the above-mentioned color scale, but the customer requires that the residual stress in the rolling direction of the plate detected by the drilling method should be less than 50MPa. Therefore, This piece of board was judged to be scrapped.

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PUM

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Abstract

The invention belongs to the nondestructive testing field and provides an ultrasonic testing block group for residual stress of aluminum alloy prestretching plate and an application method thereof. The testing block is selected from the aluminum alloy prestretching plate in the same batch, and the length direction of the testing block and the plate rolling direction are the same, the testing block is 50-2000mm in width and 200-8000mm in length; the testing block group is at least composed of two testing blocks, namely a testing block combination and parallel testing blocks B; the number of the testing blocks is not less than 2 and each testing block group comprises the testing blocks corresponding to different residual stress of the groups, the different residual stress is distributed in a gradient mode; the parallel testing blocks B are the marking testing block group of the residual stress value and the testing block combination is the standardization testing block group of a residual stress ruler. The complex machining and assembling are not required for the sample, so that the cost is saved and the test block preparation success rate is increased, the method is useful for having nondestructive evaluation on the near surface residual stress of the aluminum alloy prestretching plate.

Description

technical field [0001] The invention belongs to the field of non-destructive testing, and relates to a test block set for ultrasonic testing of residual stress of an aluminum alloy pre-stretched plate and a use method thereof. Background technique [0002] In the process of rolling, solution quenching, etc., the pre-stretched aluminum alloy sheet often produces residual stress. The existence of residual stress directly leads to the deformation of the workpiece due to the release of residual stress in the subsequent use process. Pre-stretched aluminum alloy The residual stress in the plate may be caused by the rolling process, but the main reason is the solution quenching process of the aluminum alloy. [0003] Manufacturers of flat-rolled aluminum alloy products often use large-tonnage pre-stretching machines to treat the aluminum alloy sheets after solution quenching to reduce the residual stress in the sheets. The modern aviation manufacturing industry puts forward low re...

Claims

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Application Information

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IPC IPC(8): G01N29/30G01N1/44
Inventor 郑许陈俊英彭斐黄业伟吕明袁冰梅
Owner 广西南南铝加工有限公司
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