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Method for machining elastic expansion ring workpiece

A processing method and workpiece technology, applied in the field of elastic ring expansion workpiece processing, can solve the problems of high scrap rate, elastic expansion ring processing deformation, large economy, etc., and achieve the effect of ensuring processing quality, eliminating quenching deformation, and solving hidden quality problems.

Inactive Publication Date: 2015-06-03
牛高
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The elastic expansion ring is a thin-walled multi-notch part. During the cold / hot joining process, due to various stresses and improper clamping of the workpiece, the processing deformation of the elastic expansion ring is serious, and the scrap rate is as high as 70% to 80%.
Manufacturers often adopt the "five guarantees and one" production method, resulting in greater economic losses

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0024] The processing method of the elastic ring workpiece of the present invention comprises the following steps:

[0025] The first step is rough turning, each part of the rough turning, the outer circle at the left end 4mm is processed to the required size, and the follow-up processing is carried out on the press table, and the remaining allowances are 2mm to 3mm;

[0026] The second step, heat treatment, quenching and tempering 225 ~ 285HB, requires uniform structure, grain refinement, and stress relief;

[0027] The third step is to finish the car, each part of the car is finished, the outer circle ruler at the left end of the car is 4mm to the required size, and it is used for grinding the inner hole, and the outer circle of the right end is 0.6mm-0.8mm, and the tank car reaches the size, and the inner hole The allowance is 0.5mm-0.6mm, the root groove is cleaned, the grinding allowance of the taper hole is 0.6mm-0.8mm, the length allowance is 0.8mm-1.2mm, and the allowa...

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PUM

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Abstract

The invention relates to the field of machining, in particular to a method for machining an elastic expansion ring workpiece. The method comprises the following steps of rough turning: roughly turning various portions, machining an excircle of a left end at the position of 4mm until the size of the excircle meets requirements, and performing follow-up machining on a pressure table under the condition that the allowance of rest portions is 2mm-3mm; heat treatment: performing tempering by 225-285HB under the conditions that tissues are uniform and crystalline grains are refined, and eliminating stress; finish turning: performing finish turning on the various portions, turning an excircle of the left end at the position of 4mm until the size of the excircle meets requirements so that the excircle has a clamping effect when an inner hole is formed, turning an excircle of a right end under the condition that the grinding allowance of the excircle of the right end is 0.6mm-0.8mm until the size of the excircle of the right end is suitable, forming the inner hole under the condition that the allowance of the inner hole is 0.5mm-0.6mm, clearing a root groove, forming a taper hole under the condition that the grinding allowance of the taper hole is 0.6mm-0.8mm and the length allowance is 0.8mm-1.2mm, and placing the rest part on the left end at the position of 4mm; and lineation: drawing holes and grooved lines. By the method for machining the elastic expansion ring workpiece, potential quality hazards caused by the original machining technology and the original operation method are avoided, quenching deformation, machining stress deformation and clamping deformation can be eliminated well, and the machining quality of parts is guaranteed.

Description

technical field [0001] The invention relates to the field of mechanical processing, in particular to a processing method for an elastic expansion ring workpiece. Background technique [0002] There are many varieties of elastic expansion rings, which are mainly used to process middle-body tubes, middle barrels and other parts of various military products, and their manufacturing quality directly affects the processing quality and performance of subsequent products. The elastic expansion ring is a thin-walled multi-notch part. During the cold / hot joining process, due to various stresses and improper clamping of the workpiece, the processing deformation of the elastic expansion ring is serious, and the scrap rate is as high as 70% to 80%. . Manufacturers often adopt the "five guarantees and one" production method, resulting in large economic losses. Contents of the invention [0003] In order to solve the above problems, the present invention provides a method that solves ...

Claims

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Application Information

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IPC IPC(8): B23P15/00
CPCB23P15/00
Inventor 牛高
Owner 牛高