Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Sintered flux for nickel base strip electroslag welding

A technology of sintering flux and electroslag welding, which is applied in welding medium, welding equipment, welding/cutting medium/material, etc., which can solve the problem that the invention patent of flux for nickel-based strip electrode electroslag surfacing welding has not been retrieved, and the research literature is limited and the supply is limited. It can improve the welding efficiency of surfacing welding, improve the transition coefficient, and reduce the welding spatter.

Active Publication Date: 2017-06-16
BEIJING JINWEI WELDING MATERIAL +1
View PDF9 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] At present, nickel-based electroslag surfacing welding consumables mainly rely on imports, and imported welding consumables have disadvantages such as high production costs and long delivery cycles.
There are few domestic manufacturers that can provide nickel-based electroslag surfacing welding consumables, and the research literature in related fields is very limited. For the time being, no related invention patents have been retrieved for nickel-based electroslag surfacing flux.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Sintered flux for nickel base strip electroslag welding
  • Sintered flux for nickel base strip electroslag welding
  • Sintered flux for nickel base strip electroslag welding

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1~10

[0042] According to the composition of the dry powder in the sintered flux designed in the present invention, 10 kinds of dry powders are prepared and corresponding to 10 kinds of water glass additions, and the numbers are Z1-Z10.

[0043] See Table 1 for the weight percentages and water glass additions of 10 kinds of sintered flux dry powder components, and the flux preparation method is as follows:

[0044] Proportionally weigh the required dry powder for sintered flux according to the formula. After rechecking the total weight, put it into a dry mixer for 20 minutes. After dry mixing evenly, pour it into a wet mixer, and add the required amount of water glass for wet mixing. After wet mixing evenly, the wet powder is sent to the granulation tray through the conveyor belt for granulation. After the granulation is completed, it is sent to the low-temperature drying furnace through the conveyor belt, dried at 250-300°C for 30-50 minutes, and then lifted by the elevator and siev...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
melting pointaaaaaaaaaa
boiling pointaaaaaaaaaa
particle sizeaaaaaaaaaa
Login to View More

Abstract

The invention relates to sintered flux for nickel strip electrode electro-slag welding. The sintered flux for the nickel strip electrode electro-slag welding is characterized in that the intered flux is prepared from dry powder components and binder water glass; the dry powder components comprise, by mass, 45-75% of CaF2, 15-35% of Al2O3, 1-5% of SiO2, 1-5% of CaO, 1-5% of MgO, 1-10% of sodium fluoroaluminate, 1-5% of rare earth fluoride and 1-5% of ferroniobium alloy powder; the ratio of potassium to sodium of the binder water glass is 1 to 1, the molar ratio is 2.2-3.5, the baume degree at room temperature is 38-50, and the dosage is 15-25% of the weight of the dry powder. The sintered flux can be used through being matched with various nickel base welding strip such as EQNiCrMo-3 and EQNiCr-3, when strip electrode electro-slag surfacing is conducted through matching with the nickel base welding strip, stable electro-slag process and welding technological property can be maintained at the quick welding condition of 250 mm / min, the quality of formation of surfacing layers is good, defects do not exist in lap joint, and various indexes of the surfacing layers can meet usage requirements of users.

Description

technical field [0001] The invention belongs to the field of welding materials, in particular to a sintered flux for nickel-based strip electrode electroslag welding. The flux is mainly used with nickel-based welding strips to weld nickel-based corrosion-resistant layers on the inner walls of hydrogenation equipment, coal chemical industry, nuclear containers, and urea equipment in the petrochemical industry. Background technique [0002] Nickel-based corrosion-resistant alloys refer to nickel-based (nickel content ≥ 50%) and contain alloy elements such as Cr, Mo, Cu, Al, Ti, Nb, etc., which have excellent corrosion resistance in corrosive environments and are mainly used for corrosion resistance. Alloys for corrosion applications. Since the corrosion resistance of nickel-based corrosion-resistant alloys is mainly determined by their chemical composition (alloying elements), and the matrix structure of the alloy is a face-centered cubic austenite structure, nickel-based cor...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B23K35/362B23K25/00
CPCB23K25/00B23K35/362
Inventor 卢兰志夏毅冰王卫东边境董海青张继洋王磊王井勇
Owner BEIJING JINWEI WELDING MATERIAL
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products