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A multi-directional compound extrusion die and method for a large-size flange three-way valve body

A three-way valve body and compound extrusion technology, applied in the direction of metal extrusion dies, etc., can solve the problems of reducing material utilization, increasing trimming process, and difficulty in die cavity, so as to avoid folding defects, improve forming quality, and improve The effect of product quality

Active Publication Date: 2017-09-22
NANJING DEV ADVANCED MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] see figure 1 and figure 2 As shown, the three-way valve body with a large-size flange is a common structural form in the pipeline transportation industry. At present, it is mainly produced by forging. When using the free forging method to form a three-way valve body forging with a large-size flange, it needs The flange structure of the valve body is obtained by removing a large amount of material through mechanical processing, which not only reduces the material utilization rate, but also the metal flow line of the product is discontinuous, which in turn affects the service life of the workpiece; Improve the above defects, but due to the large diameter of the flange on the product side, it is difficult to fill the mold cavity, and it is easy to produce folding defects; the inner hole cannot be formed, the material utilization rate is also low, and the shape will produce large flashes, and it is necessary to increase cutting Side process

Method used

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  • A multi-directional compound extrusion die and method for a large-size flange three-way valve body
  • A multi-directional compound extrusion die and method for a large-size flange three-way valve body
  • A multi-directional compound extrusion die and method for a large-size flange three-way valve body

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Effect test

Embodiment 1

[0026] The mold of the present invention is installed on the multi-directional compound extrusion press with vertical perforation cylinder and horizontal perforation cylinder, the lower die 2 is fixed on the workbench of the press, the upper die 1 is fixed on the movable beam, and the upper extrusion plate 4 is installed on the plunger of the vertical piercing cylinder of the press, and the side flange 3 and the lower extrusion disk 5 are respectively installed on the horizontal cylinder and the plunger of the horizontal piercing cylinder of the multi-directional composite extrusion press; Independent movement can be realized under the control of the press.

[0027] During the extrusion process, firstly preheat the extrusion die to 300°C, then heat the round bar billet with a suitable size to 1230°C and put it into the lower die 2 fixed on the workbench, the upper die 1 moves downward and the lower die Die 2 is closed. At this time, the lower extrusion plate 5 is located in t...

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Abstract

The invention discloses a multi-direction combined extrusion die for a large-dimension flange three-way valve body. A die chamber is partitioned into a middle die chamber and a side flange die chamber, the die is simple in structure and convenient to use, a blank does not need to be manufactured, metal in the molding process can be controlled to flow reasonably, the folding defect is effectively avoided, and the product quality is improved. The invention further discloses a multi-direction combined extrusion method for the large-dimension flange three-way valve body. The multi-direction combined extrusion die for the large-dimension flange three-way valve body is used, the middle die chamber and the side flange die chamber are used, the metal in the molding process can be controlled to flow reasonably, and the folding defect is effectively avoided; by means of the control method that a lower extrusion tray retreats first and then an upper extrusion tray carries out feeding, the metal die filling quality of the flange die chamber can be effectively improved; by means of the control method, the molding quality of materials can be effectively improved.

Description

technical field [0001] The invention belongs to the technical field of plastic forming of metal materials, and in particular relates to an extrusion forming die and process of a three-way valve body with a large-size flange. Background technique [0002] see figure 1 and figure 2 As shown, the three-way valve body with a large-size flange is a common structural form in the pipeline transportation industry. At present, it is mainly produced by forging. When using the free forging method to form a three-way valve body forging with a large-size flange, it needs The flange structure of the valve body is obtained by removing a large amount of material through mechanical processing, which not only reduces the material utilization rate, but also the metal flow line of the product is discontinuous, which in turn affects the service life of the workpiece; Improve the above defects, but due to the large diameter of the flange on the product side, it is difficult to fill the mold ca...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21C25/02
CPCB21C25/02
Inventor 栗玉杰郭玉玺金淼宋雷钧
Owner NANJING DEV ADVANCED MFG
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