Method for continuously treating surface of large-area metal material through liquid plasma

A large-area metal, liquid-phase plasma technology is applied in the field of liquid-phase plasma continuous surface treatment of large-area metal materials, which can solve problems such as low cost and low energy consumption, and achieve the effect of reducing energy consumption

Active Publication Date: 2016-02-03
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present technology described allows for continuously treatings metallic materials with high efficiency while minimizing damage or wear during use. It involves carrying them between two different devices - one uses an electrical current (electrochemistry), which helps create strong electric fields that help break down impurities from their surfaces without damaging themselves. Another type called a magnetic field is used instead of an ionized water stream, allowing it to remove unwanted substances faster than traditional methods like rinsing with acid solutions. Additionally, there are other ways to inject liquids onto these coatings: they may be sprayed over by compressed air streams or liquid droplets containing charged particles such as iron powder. These techniques aim to improve the quality and durability of the final product's components.

Problems solved by technology

This patented technical solution described in the patents relates to improving the effectiveness and cost savings associated with removing unwanted materials from surfaces during their preparation processes without causing harmful effects over the surrounding area. It involves gas plasmas generated through electric discharge between two conductors called elecdes.

Method used

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  • Method for continuously treating surface of large-area metal material through liquid plasma
  • Method for continuously treating surface of large-area metal material through liquid plasma
  • Method for continuously treating surface of large-area metal material through liquid plasma

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] use figure 1 The mechanical structure shown is to process 2.5mmQ195 low-carbon return steel wire. The size of the insulating microspheres is 0.3mm, and they are placed in a tube made of 800-mesh stainless steel mesh. The length of the tube is 1000mm. Plastic seal, low-carbon steel wire is inserted from the center of the plastic seal, and can move in one direction under the drag of the transmission device, the moving speed can reach 50mm / s, the solution is 10% sodium bicarbonate solution, and the solution is controlled by temperature The system is heated to 80 degrees Celsius and enters the reaction tank. The applied voltage is 180V, the frequency is 4000Hz, and the duty cycle is 80%. The average processing time of the whole line is 20s, which can completely remove the oil and scale on the surface. The arithmetic mean roughness of the surface was 1.5 micrometers.

Embodiment 2

[0033] use as figure 1 The mechanical structure shown is to clean the 8mm Q335 light round steel bars. The size of the insulating microspheres is 0.5mm, and they are placed in a tube made of 500 mesh steel mesh. The cathode is connected, and it is placed in the center of the barrier layer. The outermost end of the reaction tank is equipped with an anode made of graphite tube, which is connected to the positive electrode of the power supply. It is a 7% sodium carbonate solution, the liquid flows into the reaction tank at a rate of 30L / min, directly injects into the barrier layer, and flows back from the channels on both sides of the reaction tank. The temperature of the liquid is controlled between 75-80 degrees Celsius, and the negative and anode are loaded The voltage is 200V, the frequency is 6000Hz, and the duty cycle is 50%. After 30 seconds of treatment, the surface changes from black to discolored, without metallic luster, relatively rough, and completely free of scale. ...

Embodiment 3

[0035] use as figure 1The mechanical structure shown is to clean the No. 45 warm-rolled steel plate with a width of 100 mm and a thickness of 2 mm. The size of the insulating microspheres is 0.5 mm, and they are placed in a cavity made of a 500-mesh steel mesh. The width of the cavity is 150 mm. The upper and lower heights are 20mm. Place the steel plate in the center of the cavity filled with insulating microspheres along the long axis, and connect it to the negative electrode of the pulse power supply through a conductive device. The entire reaction area enters the solution. The outermost end of the reaction tank is equipped with a large graphite plate. The anode of the battery is connected to the positive pole of the power supply. The length of the arc reaction zone is 100mm, the speed of the steel plate passing through the reaction zone is 5mm / s, the solution used is 10% sodium carbonate solution, the liquid flows into the reaction tank at a rate of 60L / min, and the inflo...

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Abstract

The invention provides a method for continuously treating a surface of a large-area metal material through liquid plasma, and belongs to the field of surface treatment. The method is characterized in that sodium carbonate, sodium bicarbonate and the like or other metallic salt solutions (such as zinc sulfate and nickel sulfate) are adopted as the main mediums and mixed with a large quantity of insulated solid particles; the metal material to be treated is fed into the mixture and treated as a cathode; platinum or graphite and other noble electrode materials are treated as an anode; the cathode and the anode are connected with a large-power power supply to form a loop; high-voltage pulse plasma is utilized to discharge electricity, the resulting huge local current can generate a plasma area on the surface of the anode, and the plasma area can be utilized to wash the metal surface and deposit a plating layer. According to the method, a speed-adjustable transmission device is utilized to perform continuous surface treatment for a rolled or shaft-mounted metal wire and a coiled metal board; the absolute materials are mixed to effectively decrease the power density in the treatment process, so that the metal board and the wire can be treated in a large area. The method is applicable to the treatment of hot and cold rolled steel belts of a steel plant. The method can greatly decrease the energy consumption, decrease the pollution and improve the efficiency.

Description

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Claims

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Application Information

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Owner UNIV OF SCI & TECH BEIJING
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