Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A kind of high-strength and high-toughness die-casting aluminum alloy and products thereof

A technology of casting aluminum alloy and high toughness, applied in the field of aluminum alloy casting, can solve problems such as being unable to meet high strength, high toughness, impact resistance, unable to meet the development needs of high-stress parts of automobiles, and not belonging to high strength and high toughness. , to achieve good application prospects, good casting process performance, and good fluidity.

Active Publication Date: 2019-02-05
GUANGDONG HONGTU TECHNOLOGY (HOLDINGS) CO LTD
View PDF6 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, the existing Al-Si-Cu series, Al-Si-Mg series, and Al-Mg series die-casting aluminum alloys are not high-strength, high-toughness die-casting aluminum alloy materials, and cannot meet the requirements of complex thin-walled, high-strength, and high-toughness , impact resistance and other automotive high stress parts requirements
[0004] In order to meet the development needs of high-stress, high-strength, high-toughness aluminum alloy parts such as chassis sub-frames, door pillars, etc., some new high-strength, high-toughness aluminum alloy materials have been developed abroad and have been industrialized. The common feature of the alloy is that the Al-Si-Mg system is used, and the content of Fe and Cu is strictly controlled. Good mechanical properties can be obtained through T6 heat treatment. However, this alloy still cannot meet the development needs of high-stress automotive parts.
At present, there is still a lack of high-strength and tough die-casting aluminum alloys that can obtain good mechanical properties in the as-cast state without T6 heat treatment. one of the key points of

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A kind of high-strength and high-toughness die-casting aluminum alloy and products thereof
  • A kind of high-strength and high-toughness die-casting aluminum alloy and products thereof
  • A kind of high-strength and high-toughness die-casting aluminum alloy and products thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Prepare high-strength and high-toughness die-casting aluminum alloys with different silicon contents, and use the alloys prepared above with different silicon contents to perform die-casting according to the high vacuum die-casting process of the present invention. The main die-casting process parameters used are: the vacuum degree of the mold cavity is 93 ± 2KPa , the die-casting pressure is 80±5MPa, the pouring temperature of molten aluminum is 710±10℃, the injection speed is 4.5±0.5m / s, the mold temperature is 180±10℃, the samples with a wall thickness of 4mm are prepared, and the samples with different silicon contents are measured. The mechanical properties of the sample are shown in Table 1.

[0021] Table 1 Material composition and mechanical properties of high-strength and high-toughness die-casting aluminum alloys with different silicon contents

[0022]

[0023] It can be seen from Table 1 that with the increase of Si content, the tensile strength and yield...

example 2

[0026] Prepare high-strength and high-toughness die-casting aluminum alloys with different magnesium contents, and use the above-mentioned prepared alloys with different magnesium contents to carry out die-casting according to the vacuum die-casting process. The main die-casting process parameters used are: mold cavity vacuum degree 93±2KPa, die-casting pressure 80± 5MPa, aluminum liquid pouring temperature 710±10°C, injection speed 4.5±0.5m / s, mold temperature 180±10°C, prepare a flat sample with a wall thickness of 4mm, and measure the mechanical properties of samples with different magnesium contents ,As shown in table 2.

[0027] Table 2 Material composition and mechanical properties of high-strength and high-toughness die-casting aluminum alloys with different magnesium contents

[0028]

[0029] It can be seen from Table 2 that with the increase of Mg content, the tensile strength and yield strength of the sample gradually increased, while the elongation decreased. T...

example 3

[0031] Prepare high-strength and high-toughness die-casting aluminum alloys with different compositions, and use the alloys prepared above to carry out die-casting according to the vacuum die-casting process. The main die-casting process parameters used are: mold cavity vacuum degree 93±2KPa, die-casting pressure 80±5MPa , the pouring temperature of molten aluminum is 710±10°C, the injection speed is 4.5±0.5m / s, the mold temperature is 180±10°C, and a flat sample with a wall thickness of 4mm is prepared, and the mechanical properties of samples with different components are measured, such as Table 3 shows.

[0032] Table 3 Mechanical properties of materials with different compositions

[0033]

[0034] As can be seen from Table 3, the tensile strength, yield strength, elongation and hardness of the sample prepared by the alloy of the present invention all meet the requirements of tensile strength ≥ 230MPa, yield strength ≥ 150MPa, elongation ≥ 6%, hardness ≥ 80HB is requir...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
tensile strengthaaaaaaaaaa
yield strengthaaaaaaaaaa
Login to View More

Abstract

The invention discloses a high-strength and high-toughness die-casting aluminum alloy and a product thereof. The alloy belongs to an Al-Si-Mn-Mg-Re system and is composed of the following components in mass percent: 7.5% to 8.5% of silicon, 0.3% to 0.4% of manganese, 0.2% to 0.3% of magnesium, 0.1% to 0.2% of rare earth, 0.01% to 0.02% of strontium, less than or equal to 0.15% of ferrum, less than or equal to 0.10% of titanium, less than or equal to 0.05% of copper, aluminum and inevitable trace impurities, wherein the content of a single element of the trace impurities is less than or equal to 0.05%, and the total content of the trace impurities is less than or equal to 0.15%; the product is prepared from the high-strength and high-toughness die-casting aluminum alloy. The die-casting aluminum alloy has high strength and high toughness, and good mechanical properties can be obtained in casting conditions without T6 heat treatment. When the T6 heat treatment is performed, the mechanical properties of the material can be further increased. The alloy material can satisfy the car lightweighting development requirement and is used for manufacturing key components such as car chassis subframes, car door pillars and the like.

Description

technical field [0001] The invention belongs to the technical field of aluminum alloy casting, and more specifically relates to a high-strength and high-toughness die-casting aluminum alloy and its products. Background technique [0002] Die casting, referred to as die casting, is a high-speed and efficient advanced forming process. It is one of the main forming methods for complex thin-walled aluminum and magnesium alloy castings. It occupies a considerable share in the production of aluminum and magnesium alloy parts for automobiles / motorcycles. Proportion. [0003] At present, the die-casting aluminum alloy materials most widely used in industry are Al-Si-Cu alloys, such as domestic YL112, YL113, Japanese ADC12, ADC10, and American A380, AlSi9Cu3Fe, etc. The above alloys have excellent casting properties and good mechanical properties; followed by Al-Si-Mg alloys with good impact resistance and fatigue strength, such as YL104, ADC3, A360, etc.; the third is Al-Mg alloys,...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C22C21/02
CPCC22C21/02
Inventor 张百在徐飞跃余亮汪学阳安肇勇黄志垣万里
Owner GUANGDONG HONGTU TECHNOLOGY (HOLDINGS) CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products