114results about How to "Good casting process" patented technology

The invention discloses a high strength corrosion resistant rare earth cast magnesium alloy and a preparation method thereof, which is characterized in that: the magnesium alloy comprises the following components according to the weight percentage: 1.8 to 4.0 percent of Nd, 1.0 to 2.0 percent of Gd, 0.2 to 0.8 percent of Zn, 0.4 to 1.0 percent of Zr, 0.0 to 0.8 of Ca, not more than 0.02 percent of total content of impurity elements of Fe, Cu and Ni, and the balance of Mg complemented to 100 percent; and the preparation method comprises the following steps of: melting pure magnesium, adding Mg-Nd intermediate alloy, Mg-Gd intermediate alloy, Mg-Ca intermediate alloy and commercial pure Zn in sequence, heating up to 760 DEG C to 785 DEG C after the mixture is totally melted, adding Mg-Zr intermediate alloy, stirring fully and evenly after the Mg-Zr intermediate alloy is melted, standing for 10 to 20 minutes, removing dross, and then casting ingots or casting the cast products at the temperature of 720 DEG C to 750 DEG C. The cast magnesium alloy has the advantages of controllable melting process, appropriate cost, excellent mechanical property, corrosivity, good casting process property and the like; and the cast magnesium alloy can be used to manufacture various non-die casting magnesium alloy parts by adopting the processes of sand mold casting, low-pressure casting, counter-pressure casting or squeezing casting, etc.

The invention discloses a low-alloy cast steel suitable for a heavy lorry axle housing. The low-alloy cast steel comprises the following elements in percentage by mass: 0.23 to 0.33 percent of C, 0.50 to 1.00 percent of Si, 0.90 to 1.40 percent of Mn, 0.10 to 0.25 percent of Cr, 0.10 to 0.25 percent of Mo, 0.20 to 0.25 percent of V, less than or equal to 0.04 percent of P, less than or equal to 0.04 percent of S, less than or equal to 0.20 percent of residual elements, and the balance of Fe. Waste steel, pig iron, ferromanganese alloy, silicon ferromanganese alloy, ferrochromium alloy, ferromolybdenum alloy and ferrovanadium alloy are used as raw materials of the low-alloy cast steel; and the machining process of the low-alloy cast steel comprises casting and thermal treatment. The low-alloy cast steel has the advantages of high mechanical property, good low-temperature impact toughness and good casting and machining process properties, and is particularly suitable for producing the lorry axle housing.

An aluminum profile is annular and is prepared by components in percentage by weight: 91-93% of Al, 5.5-5.7% of Zn, 0.15-0.2% of Si, 0.80-0.86% of Mg, 0.1-0.14% of Cu, 0.2-0.35% of Fe, 0.1-0.12% of Cr, 0.15-0.2% of Mn, 0.1-0.25% of Zr and 0.1-0.2% of Ti. A heating processing technology comprises following steps of: (1) smelting and casting raw material aluminum ingots, enabling a casting speed to be 85-95mm/min, enabling a pouring temperature to be 715-730 DEG C, and enabling cooling water pressure to be 0.04-0.08MPa; (2) extruding, enabling an extruding temperature to be 440-460DEG C, and enabling an extruding speed to be 3-6M/min; (3) conducting stretcher strengthening, and enabling strengthening deformation quantity to be 0.5%-1.5%; (4) conducting aging furnace heating, enabling a furnace temperature of an aging furnace at a first section of aging to be 100 DEG C, enabling heat preservation time to be 3h, enabling the furnace temperature of the aging furnace at a second section of aging to be 160 DEG C, and enabling heat preservation time to be 5h; and (5) testing and packaging. The aluminum profile mainly solves the problem that the aluminum profile in the prior art is not high in strength, poor in breakage toughness and poor in fatigue performance.

The invention relates to a casting technology for improving balance of a brake wheel. The casting technology for improving balance of the brake wheel includes the following steps of manufacturing an upper sandbox, manufacturing a lower sandbox, combining the boxes, casting and cleaning. A sand mold structure is manufactured through rearranged molding sand, blowing pre-compacting is performed with compressed air, then, mechanical compacting is performed under the pressure of 100-120N/cm<2>, thus, the sand mold structure can have high hardness, and particularly, the portion, corresponding to the corner of the brake wheel, of the sand mold structure has high compaction degree and surface hardness; on the one hand, migration of the surface mold wall of the sand mold structure caused by casting of molten iron is avoided, and thus casts are prevented from deforming; on the other hand, a molten iron casting channel is communicated with a molding sand cavity through multiple points, thus, the temperature fields of the casts tend to be consistent, and solidified casts are favorable for forming uniform internal organizational structures; therefore, the balance accuracy of the brake wheel is improved, fine-machining amount and difficulty are reduced, and fine-machining time is shortened.

The invention relates to the field of copper alloys, particularly relates to a preparation method of a Cu-Ni-Sn plate strip, solves the technical problem that the final tensile strength, yield strength and hardness of the copper alloy of lead frames in the prior art cannot meet the production standard requirements, and adopts the theories of solution strengthening, precipitation strengthening and work hardening. Hot rolling solution treatment is characterized in that the solubility of solute atoms is high at the high temperature, the solute atoms exist in base copper in form of solid solution, the solute elements are not precipitated in time after quickly cooling and form saturated solid solution; during the precipitation strengthening process, the solubility of Ni and Sn atoms in the copper are rapidly reduced and are precipitated from a substrate, and the substrate is diluted; during cold rolling process, the copper alloy plate strip generates plastic deformation, grains slip and entwist in a dislocation manner, so that the grains are elongated, crushed and fibered. Through the preparation method of the Cu-Ni-Sn plate strip, the requirements of high strength, high yield and high hardness can be achieved, so that the final tensile strength, yield strength and hardness of the TKA copper alloy plate strip are improved.

The invention provides an aluminium alloy casting mechanical performance prediction method, comprising: first casting a sample, establishing a relationship among a mechanical performance, porosity and secondary dendrite arm spacing; then constructing a mathematical model of microscopic porosity and secondary dendrite formed in a casting solidification process; and finally predicting values of the microscopic porosity and the secondary dendrite by a computer before casting, and predicting a mechanical performance of an aluminum alloy casting according to the relationship among a mechanical performance, porosity and secondary dendrite arm spacing. When the predicted mechanical performance is not up to standard, an improved casting technique enables the mechanical performance to meet design requirements, so as to achieve a purpose of nondestructive testing. The invention has the advantages that the casting technique is optimized, casting quality is ensured, once casting is achieved, and an important application value is achieved.

The invention provides an aluminum alloy and a casting method thereof. According to the aluminum alloy and the casting method thereof, pure silicon is added into molten aluminum, an aluminum alloy silicon ingot is acquired, and the manufactured silicon ingot serves as an intermediate alloy to be added into the molten aluminum so that an aluminum alloy cast ingot can be acquired. According to the aluminum alloy and the casting method thereof, purification treatment of the pure silicon and a homogenizing working procedure are added, the content of impurities in the molten aluminum is reduced, moreover, due to the fact that the aluminum alloy silicon ingot is the intermediate alloy, the melting point is low, during component adjusting, Si elements are scattered more uniformly, segregation ofthe Si elements is greatly eliminated, and the acquired cast ingot is more uniform in component.

A method for manufacturing a metallic material for rheocasting or thixoforming and a metallic material formed using the method are provided. The method includes: applying an electromagnetic field to a vessel and loading a molten metal into the vessel; and cooling the molten metal to form a metallic material for rheocasting or thixoforming. The entire volume of molten metal is rapidly and uniformly cooled throughout, from the wall toward the center of the vessel, without generating latent heat caused by the formation of solidification layers at the early stage of cooling. The molten metal in the vessel is cooled rapidly below its liquidus temperature within 1-10 seconds after the loading of the molten metal into the vessel, so that numerous uniform crystal nuclei are created throughout the entire volume of molten metal to form a metallic material having uniform, micro, spherical particles.

The invention discloses a method for controlling hydrogenation chrome molybdenum steel inclusions. The method comprises the procedures of converter smelting, vacuum carbon deoxidization, LF refining,VD vacuum treatment and slab continuous casting. According to the vacuum carbon deoxidization procedure, vacuum carbon deoxidization treatment is conducted for 7 min, argon is blown in the vacuum carbon deoxidization process at 100-200 L/min and stirring is conducted, and after the vacuum degree reaches 0.5 torr, vacuum is relieved, and a ladle is sampled and hung to an LF for refining. Accordingto the method for controlling the hydrogenation chrome molybdenum steel inclusions, one-time vacuum carbon deoxidization treatment is conducted before LF refining, so that the oxygen content in moltensteel is further reduced; the alkalinity of refining slag is controlled and good fluidity is kept so as to increase the possibility that the inclusions in the molten steel are adsorbed; the soft blowtime after VD is prolonged properly, and inclusion floating is promoted; and the argon is blown in a middle ladle before casting, air in the middle ladle is discharged, and the chance of secondary oxidation when the molten steel enters the middle ladle is reduced. According to the method for controlling the hydrogenation chrome molybdenum steel inclusions, impurities in the hydrogenation chrome molybdenum molten steel are effectively reduced, and thus the mechanical properties of a finished steel plate are improved.

The low magnetism cast steel for making weldable ship structure with high corrosion resistance and easy machining has the chemical components including C 0.05-0.15 wt%, Cr 10.0-22.0 wt%, Mn 3.1-12.0 wt%, Ni 2.0-12.0 wt%, N 0.10-0.28 wt%, and Fe for the rest. It may be produced with waste steel, ferrochromium, metal Mn, electrolytic Ni and recovered 0Cr18Ni9 alloy as material, and through smelting in weak oxidizing atmosphere inside a medium frequency induction furnace. In the smelting process in a medium frequency induction furnace, waste steel and electrolytic Ni is first added and molten down, ferrochromium and metal Mn is then added, metal Al is finally added to deoxidize, ferrosilicon and nitrided ferrochromium and added 5 min before tapping, and the steel is tapped at 1580-1650 deg.c and cast at 1520-1580 deg.c. The low magnetism cast steel may be used in making ship steering and propelling system with less maintenance and high safety.

The invention provides a production method of nodular cast iron with the high strength and the high elongation. The production method comprises the steps that pig iron with low sulfur and low titanium, ordinary carbon steel and self-produced foundry return are selected as main furnace burden, and 75 silicon iron, 65 high carbon ferromanganese, electrolytic copper and a graphite type recarburizingagent are added; smelting is conducted through an intermediate frequency furnace, a special nodulizing agent and an inoculant are added successively, tapping and nodularizing are conduced, iron liquidis added into a mold cavity of a sand-coated iron mold, the thickness of a sand-coated layer is selected according to the wall thickness of the casting corresponding position, casting pieces are slowly cooled in air, and heat treatment is not required. The strength of a prepared product reaches 670-700 MPa, the yielding strength is 450-500 MPa, the elongation rate is 12.5-14.5%, and the product strength, the yielding strength and the elongation rate of the prepared product far exceed ordinary ductile iron with the same tensile strength. Products with the mark has been used for parts such as balanced suspension brackets of a 80 T mine heavy-load dump truck and a 50 T muck truck, replacing steel castings with the nodular cast iron with the high strength and the high elongation is achieved,the cost is reduced, the weight is reduced, and significant benefits are obtained.

An apparatus for producing a piston may include a casting mould having an axially open cavity defining a surrounding cavity wall, the cavity wall being profiled to receive an annular core to define a cooling duct geometry. A core holding device may be adjustable in an axial direction for introducing the core into the casting mould. The core holding device may include a gripping device for gripping the core. The gripping device may include a plurality of spreadable first grippers. The plurality of first grippers may be adjustable at least between a first position, in which the plurality of first grippers are arranged in a radially inner position, and a second position, in which the plurality of first grippers transition radially outwards in relation to the first position and support the core.

The invention relates to a casting method, in particular to a casting method for a main shaft of a wind generating set. The casting method provided by the invention comprises the following steps of: designing a pouring system, manufacturing a mould, shaping, manufacturing a core, assembling the mould, compounding, smelting, adopting a stokehold spheroidization process and multistage inoculation, pouring and shakeout clearing. The casting method for the main shaft of the wind generating set is unique, meets quality index requirements on size, performance, and internal and external quality, and can realize volume production for moving/fixed shafts.

The invention relates to the field of copper alloy, in particular to a method for preparing a high-strength high-conductivity copper alloy plate and strip. The technical problem that an existing high-strength high-conductivity copper alloy is low in strength and poor in plasticity and fatigue and looseness resistance is solved. The method for preparing the high-strength high-conductivity copper alloy plate and strip is based on the theory of solution strengthening, precipitation strengthening and work hardening. Hot rolling solution treatment is adopted, solute atoms are high in solubility at high temperature and exist in base copper in the solid solution form, solute elements have no time to be separated out after rapid cooling, and a supersaturated solid solution is formed. The solubility of Cr atoms and Ti atoms in the precipitation strengthening process is rapidly lowered, the Cr atoms and the Ti atoms are separated out of a matrix, and the matrix is diluted. The copper alloy plate and strip generates plastic deformation in the cold rolling process, grains slide, dislocation entanglement occurs, and the grains are stretched, crushed and fibrosed. The requirement for high strength, high yield and high conductivity is met, and therefore the final tensile strength, yield strength and conductivity of the TKB copper alloy plate and strip are improved.

The invention discloses a cast iron pot with a composite material as a sand mould and a casting method thereof. The casting method includes the steps that sand mould raw materials are weighed quantitatively and mixed evenly, then the materials are ball-milled and dried, a composite material sand mould is obtained, and the composite material sand mould is placed in a high-pressure container; cast iron blocks are fully heated and completely melted into molten iron, the molten iron is poured into the composite material sand mould, pressure in the pressure container is high pressure, a staged cooling means is adopted till the molten iron is completely cooled to room temperature to form castings, pressure continues to be maintained, and high pressure is relieved; the mould is taken out, the composite material sand mould is slowly removed by means of a metal tool, and the cast iron pot is obtained. Casting technologies, especially the improved casting technologies of improving a sand mould formula, improving pressure in a sand box, adopting the staged cooling means and the like, can greatly improve product quality of the cast iron pot and has certain economic and social meaning.

The invention belongs to engines technical field, particularly an engine multi-oil channel split type machine body structure, comprising a cylinder block, a crankshaft case and a bearing cap. The cylinder block and the crankshaft case are positioned by a cylindrical pin and connected by bolts. The crankshaft case and the bearing cap are positioned by a rabbet and connected by bolts. The cylinder block is an integral structure, including a distribution column compartment, a cylinder hole and a water chamber, which are linked by an integral casting mode. The crankshaft case is fastened at the support end A plane under the cylinder hole of the cylinder block. The bearing cap is connected with the crankshaft case. Three longitudinal oil passages including an auxiliary oil passage, a distribution auxiliary oil passage and a cooling jet oil supply passage are arranged on the cylinder block. The structure has small volume, good casting process and large material selectivity. The complete structure is with great stiffness; the cylinder sealing reliability is high; multi-oil channels have good lubrication and cooling effect.

The invention discloses a double-prestressing force steel wire winding type pressing machine. The pressing machine comprises a framework composed of an upper cross beam, a base and an upright post, a housing oil tank arranged above the framework, and a main oil cylinder component arranged at the middle part of the framework, wherein the interval strengthening ribs are respectively arranged in the upper cross beam and the base; prestressing force steel wires are respectively wound on the left and the right side of the framework so as to tighten the framework as a whole. Compared with the prior art, the pressing machine has the benefits that 1, the structure of interval strengthening ribs is adopted, the distribution of working load on the framework is facilitated when the pressing machine works, the overall rigidity and strength of the framework can be greatly improved, and the pressing machine weight is also greatly reduced; 2, the cast manufacturability is good, the stress condition is far better than a connecting part of a plate frame type pressing machine under the same unbalanced loading; 3, the structure is simplified, the material is saved, the whole aesthetic appearance is concise, and the using is safe and reliable.

The invention discloses a high ceramic dielectric capacitor material with reduction resistance. The material mainly consists of a main material and a modifier, wherein the main material is BaTiO3, and the modifier is BaCO3, MnCO3, SiO2, Mg(OH)2, Y2O3 and Dy2O3 as well as one or more of Nb2O5, CaCO3 and Al2O3, wherein the weight percent of the materials are as follows: 100 parts of BaTiO3, 1 to 2.5 parts of BaCO3, 0.08 to 0.25 part of MnCO3, 1 to 1.8 parts of SiO2, 0.15 to 0.25 part of Mg(OH)2, 0.65 to 0.95 part of Y2O3, 0.25 to 0.45 part of Dy2O3, 0 to 0.4 part of Nb2O5, 0 to 0.25 part of CaCO3, and 0 to 0.05 part of Al2O3. The capacitor material prepared by virtue of the components has the advantages of high dielectric constant, low loss and high insulation resistivity; a nickel electrode multilayer ceramic dielectric capacitor (MLCC) produced by using the material is good in casting technological performance and suitable for the sintering in the reduction atmosphere; the temperature characteristic of the MLCC satisfies X7R; and the MLCC has the advantages of high dielectric constant (sigma is greater than 3500), low loss, high insulation resistivity, low sintering temperature (1200 to 1240 DEG C), and the like.

The invention provides a support structure of a reverse counter shaft of a transmission. The support structure comprises a transmission housing, a partition and a boss. The transmission housing, the partition and the boss are integrated. Reverse idle gear mounting space is reserved between one side of a transmission main box, close to the partition, and the boss. The partition is provided with a second reverse counter shaft support hole and an auxiliary box counter shaft support hole, which are nonconcentric. One side of the boss, close to the transmission housing, is supported on the transmission housing through a plurality of ribs. Radial plates are disposed among the ribs. The reverse counter shaft boss is supported by the ribs in the support structure, and the reverse counter shaft boss with specific features is cast to reach a rear auxiliary box partition. By milling the reverse idle gear space with a disc milling cutter along with machining, casting of windows on two sides of the box is avoided effectively while fine casting manufacturability is guaranteed, casting manufacturability of the casing is improved, the parts such as window cover plates, spacers and bolts are omitted, and oil leakage spots are reduced effectively.