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Design method of a brushless DC motor vibration detection system

A brushed DC motor and vibration detection technology, applied in the field of methods and tests, can solve the problems of inability to guarantee product safety, aggravated jitter, waste of resources, etc., and achieve the effect of great practicability, generalizability, and efficient detection system

Active Publication Date: 2020-08-11
苏州天航长鹰科技发展有限公司
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AI Technical Summary

Problems solved by technology

This makes the maintenance or replacement decision of the brushless DC motor extremely blind. Not only can it not guarantee the safety of the product during operation, but also premature replacement and scrapping will cause a great waste of resources.
[0003] On the other hand, when the brushless DC motor is abnormal or malfunctions, the vibration during operation will be aggravated

Method used

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  • Design method of a brushless DC motor vibration detection system
  • Design method of a brushless DC motor vibration detection system
  • Design method of a brushless DC motor vibration detection system

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Embodiment

[0051] A certain type of brushless DC motor needs fault detection and life prediction to better carry out reliability assessment and safety prevention work. Now use the method proposed by the present invention to carry out corresponding tests to obtain the vibration signal degradation data of the brushless DC motor.

[0052] Step 1. Fixing method of test fixture and brushless DC motor

[0053] 1) Test fixture

[0054] According to the parameters and specifications of this type of brushless DC motor, the maximum pulling force generated by running with paddles is 20N, so in order to ensure the stability of the test bench during the test and avoid the motor pulling force from interfering with the vibration signal, the weight of the fixture should be much greater than 20N. In addition, the length of the blade of this model is 700mm, so in order to facilitate the placement of sensors, the fixture can be designed as an "I" shape, and the length of the fixture should be greater than...

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Abstract

The present invention discloses a design of a vibration detection system of a brushless direct current motor. The design of the vibration detection system of the brushless direct current motor comprises a test bed module, a signal control module, a data acquisition module, a supervisory control computer module and a vibration signal test module. The method flow comprises the following steps: (1) the design of installation of the clamp on the brushless direct current motor and a fixation method of the brushless direct current motor; (2) stress control and quantification input of the brushless direct current motor; (3) selection of test points; (4) measurement and monitoring of the system; and (5) the design of an acquisition system of vibration degradation signals. According to the invention, the acquisition of vibration signals in the running condition of a brushless direct current motor with oars may be realized to obtain degeneration trends of performance parameters of the brushless direct current motor in the degenerative process, and the degeneration trends of performance parameters may be used in the fault detection and life prediction technologies of brushless direct current motors of products such as a multi-rotor unmanned plane, a washing machine and the like.

Description

technical field [0001] The invention is a design method of a brushless DC motor vibration detection system. In order to provide an efficient and reliable method for the acquisition of vibration signal characteristic parameters of the brushless DC motor through the design results, it belongs to the field of methods and experiments. Background technique [0002] During the long-term operation of the brushless DC motor, there will be performance degradation, and its structure and components will gradually deteriorate, gradually losing its original performance and function, the shaft will wear out, and some abnormal states will be exposed, which will bring Come security issues. In order to avoid safety accidents during the operation of the product, it is necessary to repair or replace the product before the symptoms of the accident appear. Currently, there is no specific method to guide maintenance or replacement decisions during BLDC motor operation. This makes the maintenan...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01H17/00G01R31/34
Inventor 王晓红宣金泉王立志范文慧
Owner 苏州天航长鹰科技发展有限公司
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