Highly-wear-resistant plastic sheave liner and preparation method thereof

A high wear-resistant, plastic technology, used in the field of plastic materials, can solve the problems of unstable quality, short service cycle, and can not meet production applications, etc., to improve flame retardant and antistatic properties, improve impact strength and wear resistance, The effect of good thermodynamic compatibility

Active Publication Date: 2016-04-13
中实洛阳机械工程科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the lining blocks circulating in the domestic market mainly include the following materials: rubber, PVC, PP and ultra-high molecular weight polyethylene, etc.; there are also wooden sky wheel liners. Due to the high requirements for wood material selection, it is difficult to process rope grooves on site. The short service life leads to frequent replacement of wood linings. Therefore, the use of plastic linings to replace wooden linings has become an urgent problem to be solved. On the other hand, mining plastic products require antistatic and flame-retardant properties, and a flame-retardant and Electrostatic plastic liner replaces existing wood liner
[0004] Among them, the low-end products are mainly PP and PVC lining blocks. These two material lining blocks are the first to be used in sky wheels and guide wheels due to their low price and good wear resistance. However, the service life of PP and PVC lining blocks Short, the disadvantages of poor wear resistance and environmental pollution of PVC lining blocks have become less and less accepted by people, making its application more and more restricted, and gradually unable to meet the needs of domestic mines for increasing production and application; on this premise Under the circumstances, major domestic manufacturers have developed mid-range products represented by CPUR pads
Among them, although the CPUR pad has good installation and wear resistance, the aging resistance of the product is short, the production method is backward, and the quality is unstable

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] A method for preparing a highly wear-resistant plastic wheel liner, comprising the following steps:

[0023] Step 1. Weigh each raw material according to the parts by weight: 100 parts of nylon, 20 parts of aramid fiber, 15 parts of hollow glass microspheres, 10 parts of bauxite, 8 parts of barite, 1.5 parts of magnesium stearate, 1.5 parts of titanate coupling agent, 12 parts of dioctyl phthalate, 2 parts of antimony trioxide, 10 parts of decabromodiphenyl ether, 10 parts of conductive carbon black and 1.3 parts of antioxidant, set aside;

[0024] Step 2: Add the weighed barite and magnesium stearate into a high-speed mixer, stir at 45°C for 10 minutes, then add hollow glass microspheres, bauxite and titanate coupling agent, and stir at 45°C Stir for 12min to prepare the mixture A for subsequent use;

[0025] Step 3. Add the weighed aramid fiber, antimony trioxide, decabromodiphenyl ether, conductive carbon black, dioctyl phthalate and antioxidant to the mixture A of ...

Embodiment 2

[0028] A method for preparing a high wear-resistant plastic wheel liner, characterized in that it comprises the following steps:

[0029] Step 1. Weigh each raw material according to the parts by weight: 100 parts of nylon, 10 parts of aramid fiber, 20 parts of hollow glass microspheres, 15 parts of bauxite, 5 parts of barite, 3 parts of magnesium stearate, 0.5 parts of titanate coupling agent, 15 parts of dioctyl phthalate, 3 parts of antimony trioxide, 5 parts of decabromodiphenyl ether, 15 parts of conductive carbon black and 0.5 part of antioxidant, for later use;

[0030] Step 2: Add the weighed barite and magnesium stearate into a high-speed mixer, stir at 30°C for 10 minutes, then add hollow glass microspheres, bauxite and titanate coupling agent, and stir at 30°C Stir for 11 minutes to prepare the mixture A, set aside;

[0031] Step 3: Add the weighed aramid fiber, antimony trioxide, decabromodiphenyl ether, conductive carbon black, dioctyl phthalate and antioxidant t...

Embodiment 3

[0034] A method for preparing a high wear-resistant plastic wheel liner, characterized in that it comprises the following steps:

[0035] Step 1. Weigh each raw material according to the stated parts by weight: 100 parts of polycaprolactam, 17 parts of aramid fiber, 16 parts of hollow glass microspheres, 5 parts of bauxite, 15 parts of barite, and 1 part of magnesium stearate , 1.3 parts of titanate coupling agent, 10 parts of dioctyl phthalate, 1 part of antimony trioxide, 8 parts of decabromodiphenyl ether, 13 parts of conductive carbon black and 1.5 parts of antioxidant, set aside;

[0036] Step 2: Add the weighed barite and magnesium stearate into a high-speed mixer, stir for 10 minutes at a temperature of 50°C, then add hollow glass microspheres, bauxite and titanate coupling agent, and stir at a temperature of 50°C Down stirring 10min, prepared compound A, for subsequent use;

[0037] Step 3: Add the weighed aramid fiber, antimony trioxide, decabromodiphenyl ether, conduc...

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Abstract

The invention discloses a highly-wear-resistant plastic sheave liner and a preparation method thereof. The liner consists of the following components in parts by weight: 100 parts of nylon, 10-20 parts of aramid fiber, 15-20 parts of hollow glass beads, 5-15 parts of bauxite, 5-15 parts of barite, 1-3 parts of magnesium stearate, 0.5-1.5 parts of a titanate coupling agent, 10-15 parts of dioctyl phthalate, 1-3 parts of antimony trioxide, 5-10 parts of decabromodiphenyl ether, 10-15 parts of conductive carbon black and 0.5-1.5 parts of an antioxidant. The preparation process is simple, and the prepared plastic liner has good antistatic and flame-retardant properties, can keep relatively high tensile property, and is long in service life; and the sheave liner is good in seasoning crack resistance and moisture resistance, and is particularly suitable for use in severe environments with sprinkling water, strong corrosivity and the like in mines.

Description

technical field [0001] The invention relates to the technical field of plastic materials, in particular to a high wear-resistant plastic sky wheel liner and a preparation method thereof. Background technique [0002] The sky wheel is the conventional wire rope guiding system of the hoist, and its function is to change the direction of wire rope movement during the lifting and running process. Therefore, it is inevitable to interact with the wire rope for a long time. Since the force between the wire rope and the wheel body is relatively large during the operation of the hoist, if there is no protection, there will be severe friction between the wire rope and the metal wheel body, which will not only seriously affect the use of the wire rope. Life, and the wire rope breakage caused by wear and tear will affect the operation safety of the hoist. The function of the sky wheel liner is to separate the steel wire rope from the metal wheel body to prevent the direct contact betwe...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L77/02C08L77/10C08K13/04C08K7/28C08K5/098C08K5/10C08K5/12C08K3/22C08K5/06C08K3/04C08K3/30
CPCC08K2201/001C08L77/02C08L2201/02C08L2201/04C08L2205/02C08L2205/16C08L77/10C08K13/04C08K7/28C08K5/098C08K5/10C08K5/12C08K3/2279C08K5/06C08K3/04C08K2003/3045C08K2003/2227
Inventor 林玉芬马乐赵宏罗晓磊胡松岭赵伟刚楚广成贺江波
Owner 中实洛阳机械工程科技有限公司
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