An intelligent whole-process temperature-controlled steam curing kiln

A technology of steam curing and the whole process, applied in the direction of ceramic molding machines, manufacturing tools, etc., can solve the problems of low intelligence and poor intelligent control, so as to ensure the production of high-quality products, good intelligent control, and qualified products rate-enhancing effect

Active Publication Date: 2018-12-28
HENAN DINGLI POLE TOWER
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The bottom of the cellar is an inclined surface with a slope, and the products and molds can slide down and roll into the steam chamber relying on their own gravity along the inclined surface; the left gate and the right gate respectively adopt two gates, which greatly reduces the loss of steam, is more energy-saving and environmentally friendly, and has safety features. , labor-saving, simple and efficient; but this utility model still has low intelligence and cannot perform intelligent control well

Method used

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  • An intelligent whole-process temperature-controlled steam curing kiln
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  • An intelligent whole-process temperature-controlled steam curing kiln

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Experimental program
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Effect test

Embodiment 1

[0035] Embodiment 1: An intelligent full-process temperature-controlled steam curing kiln, including a kiln body, an adjustment mechanism set in the kiln body for adjusting temperature and humidity, and a control mechanism set outside the kiln body to obtain a suitable environment in the kiln body A control module; the adjustment mechanism includes a temperature adjustment module and a humidity adjustment module, wherein the temperature adjustment module is used for adjustment when the temperature is unbalanced; the humidity adjustment module is used for adjustment when the humidity is unbalanced.

[0036] The kiln body is sequentially provided with an insulation layer 3, a base frame layer 2 and a protective layer 1 from the inside to the outside, and a number of air nozzles 4 for temperature and humidity adjustment are arranged at the insulation layer 3, and the air nozzles 4 and An air pipe 11 is provided between the pedestal layer 2 and the protective layer 1, and the air p...

Embodiment 2

[0042] Embodiment 2: An intelligent full-process temperature-controlled steam curing kiln, including a kiln body, an adjustment mechanism set in the kiln body for adjusting temperature and humidity, and a control mechanism set outside the kiln body to obtain a suitable environment in the kiln body A control module; the adjustment mechanism includes a temperature adjustment module and a humidity adjustment module, wherein the temperature adjustment module is used for adjustment when the temperature is unbalanced; the humidity adjustment module is used for adjustment when the humidity is unbalanced.

[0043] The kiln body is sequentially provided with an insulation layer 3, a base frame layer 2 and a protective layer 1 from the inside to the outside, and a number of air nozzles 4 for temperature and humidity adjustment are arranged at the insulation layer 3, and the air nozzles 4 and An air pipe 11 is provided between the pedestal layer 2 and the protective layer 1, and the air p...

Embodiment 3

[0050] Embodiment 3: The difference between it and Embodiment 1 or 2 is: an intelligent whole-process temperature-controlled steam curing kiln using method:

[0051] 1) Put the pre-processed cement tower rod into the kiln body, then close the kiln door of the kiln body, and obtain internal environmental data through temperature and humidity sensors;

[0052] 2) According to the obtained internal environment data, the control module makes targeted adjustments, so as to ensure that each part of the cement tower pole can be maintained in a balanced manner, and avoid the maintenance caused by global supplementation due to the lack of water vapor in a certain place during the overall operation The phenomenon of time growth;

[0053] 3) First use steam heating to control the temperature at 75-85°C for 5-10 hours, then gradually slow down the amount of steam in the boiler, and pass the steam through the water vapor filter module to filter out the water vapor in it, and reduce it by 1...

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Abstract

The invention discloses an intelligent whole-process temperature control steam curing kiln. The intelligent whole-process temperature control steam curing kiln comprises a kiln body, a regulation mechanism arranged inside the kiln body and used for regulating temperature and humidity, and a control module arranged outside the kiln body and used for controlling the regulation mechanism to obtain a suitable kiln body interior environment. The regulation mechanism comprises a temperature regulation module and a humidity regulation nodule, wherein the temperature regulation module is used for regulating temperature when temperature imbalance occurs, and the humidity regulation module is used for regulating humidity when humidity imbalance occurs. According to the intelligent whole-process temperature control steam curing kiln, dense air cocks, temperature sensors and humidity sensors are arranged in the kiln body and then regulated through the control module, so that better intelligent control is achieved, production of high-quality products is ensured, and the product percent of pass is increased to 99.99%; besides, overhaul is not needed in the use process unless the continuous service life reaches 12 months or above.

Description

technical field [0001] The invention relates to the technical field of concrete product manufacturing, in particular to an intelligent whole-process temperature-controlled steam curing kiln. Background technique [0002] With the rapid development of my country's economy, the State Grid has upgraded and transformed the line engineering of the agricultural distribution network, and the demand for transmission line poles with the advantages of strong adaptability and small footprint is also increasing. At the same time as efficiency, product quality cannot be ignored. The original non-intelligent curing kiln has large deviations, heating, constant temperature, slow and unstable cooling speed, and the formed records cannot reflect its authenticity. It needs full human control and has no cooling equipment. In response to this situation, an intelligent control system is needed to control it, so as to realize the control of the product and ensure the quality of the product. [0003...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B28B21/92
CPCB28B21/92
Inventor 王玉杰戎改丽张生伟武威威陈军帅闫云峰
Owner HENAN DINGLI POLE TOWER
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