Flooded maintenance-free power-type lead-acid battery and manufacturing method thereof

A technology of lead-acid battery and manufacturing method, which is applied in the direction of lead-acid battery, lead-acid battery construction, final product manufacturing, etc., and can solve the problems that electrolyte is easy to corrode electronic components of equipment, easy to occur liquid shortage, acid mist precipitation, etc. Achieve the effects of reducing the possibility of electrolyte overflow and acid mist precipitation, improving safety and reliability, and reducing the amount of gas precipitation

Inactive Publication Date: 2016-10-12
镇江奥美机电设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Most of the existing lead-acid battery grid alloys for traction use lead-antimony alloys. Due to their low hydrogen evolution potential, more hydrogen is produced. Therefore, the open exhaust structure is adopted, which is prone to lack of liquid during use and requires regular product maintenance. ; The open structure also determines the problem that the electrolyte acid is easy to overflow and the acid mist is precipitated. The overflowing electrolyte and acid mist are easy to corrode the equipment and its electronic components.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] Manufacture 2V280Ah liquid-rich maintenance-free power lead-acid batteries.

[0024] a. The shell is made of PP material;

[0025] b. The partition adopts PE partition with glass fiber inside;

[0026] c. The production of the positive grid, after melting 100Kg of the positive grid lead-calcium alloy material in the lead melting furnace, the temperature rises to 500°C, stirs for 20 minutes, and casts it in the positive grid mold to make the positive grid; The mass percent of each component of the positive grid lead-calcium alloy material is: 0.01% Ca, 0.5% Sn, 0.01% Al, and the balance is Pb;

[0027] d, production of negative grid, after melting 100Kg of negative grid lead-calcium alloy material in a lead melting furnace, the temperature rises to 500°C, stirs for 20 minutes, and casts it in a negative grid mold to make a negative grid; The mass percent of each component of the negative grid lead-calcium alloy material is: 0.01% Ca, 0.1% Sn, 0.01% Al, and the balance ...

Embodiment 2

[0033] Manufacture 2V280Ah liquid-rich maintenance-free power lead-acid batteries.

[0034] a. The shell is made of PP material;

[0035] b. The partition adopts PE partition with glass fiber inside;

[0036] c. The production of the positive grid, after melting 100Kg of the positive grid lead-calcium alloy material in the lead melting furnace, the temperature rises to 500°C, stirs for 20 minutes, and casts it in the positive grid mold to make the positive grid; The mass percent of each component of the positive grid lead-calcium alloy material is: 1% Ca, 1.25% Sn, 0.25% Al, and the balance is Pb;

[0037] d, production of negative grid, after melting 100Kg of negative grid lead-calcium alloy material in a lead melting furnace, the temperature rises to 500°C, stirs for 20 minutes, and casts it in a negative grid mold to make a negative grid; The mass percent of each component of the negative grid lead-calcium alloy material is: 1% Ca, 0.5% Sn, 0.25% Al, and the balance is Pb...

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PUM

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Abstract

The invention relates to a flooded maintenance-free power-type lead-acid battery and a manufacturing method thereof and belongs to the technical field of power-type lead-acid batteries. Material formulae of a positive grid, a negative grid, a positive pole and a negative pole are included. The manufacturing method comprises the following steps: a battery case is made of a PP material; a partition is a PE partition into which glass fibers are attached; the positive grid and the negative grid are produced to manufacture a positive green plate and a negative green plate; the positive green plate and the negative green plate are subjected to curing and forming processes to manufacture plates; a battery case cover is subjected to hot-melt sealing and pressed into a sealing ring; a sulfuric acid electrolyte is added; a safety valve is mounted. The formulae of the positive grid, the negative grid, the positive pole and the negative pole are adopted, so that the gas eduction amount can be effectively reduced, liquid lack of the storage battery is prevented, and accordingly, the storage battery achieves the characteristic of being maintenance-free. The valve-controlled structure effectively reduces the probabilities of electrolyte overflow and acid mist eduction and improves the safety and the reliability of the battery.

Description

technical field [0001] The invention relates to a method for manufacturing a liquid-rich maintenance-free power lead-acid battery, which belongs to the technical field of power lead-acid batteries. Background technique [0002] Lead-acid batteries for traction are widely used in industrial and mining enterprises, warehouses, docks and stations as a DC power supply for trucks, forklifts, etc., and can also be used as a supporting power supply for other aspects. [0003] Most of the existing lead-acid battery grid alloys for traction use lead-antimony alloys. Due to their low hydrogen evolution potential, more hydrogen is produced. Therefore, the open exhaust structure is adopted, which is prone to lack of liquid during use and requires regular product maintenance. ; The open structure also determines the problem that the electrolyte acid is easy to overflow and the acid mist is precipitated, and the overflowing electrolyte and acid mist are easy to corrode the equipment and i...

Claims

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Application Information

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IPC IPC(8): H01M10/12
CPCH01M10/12Y02E60/10Y02P70/50
Inventor 朱彬张志杰朱茂文
Owner 镇江奥美机电设备有限公司
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