Design and implementation method of a multifunctional high-speed warp knitting machine for samples and production

Abstract

The invention discloses a sample and a design implementation method for producing a multifunctional high-speed warp knitting machine. A needle bed is provided with slot needles with two types of machine numbers, and the slot needles with two types of machine numbers account for half of the needle bed respectively; a needle core bed is provided with needle cores with two types of machine numbers, and the needle cores with two types of machine numbers account for half of the needle core bed respectively; a sinker bed is provided with sinkers with two types of machine numbers, and the sinkers with two types of machine numbers account for half of the sinker bed respectively; a yarn guide chase comb is equipped with yarn guide needles with two types of machine numbers, the yarn guide needles with two types of machine numbers are distributed on the position accounting for the half width of the machine. A shogging mechanism is an electronic shogging mechanism, and a rotary motor is adopted to control the guide chase comb to shog; an upper computer control system is used for setting the machine numbers of the machine according to the need. According to the sample and the design implementation method, different machine numbers can be rapidly replaced, the utilization efficiency of warp knitting equipment is given full play to, the production space of products is improved, the equipment investment cost of an enterprise is saved, and a greater value is created for the enterprise.

Description

Technical field: [0001] The invention belongs to the technical field of warp knitting production machinery and control, in particular to a design and realization method of a sample and production multifunctional high-speed warp knitting machine. Background technique: [0002] High-speed warp knitting machines mainly include 2-comb, 3-comb and 4-comb Tricker and Raschel warp knitting machines. This kind of warp knitting machine has the characteristics of high production speed and high production efficiency. The maximum speed can reach about 4400r / min. The market share in the field of warp knitting is as high as 75%, and most of the warp knitting products on the market are produced by high-speed warp knitting machines. [0003] As the market changes in the variety and small batches of warp knitting products, higher requirements are put forward for the cycle of changing warp knitting equipment, and at the same time, enterprises are required to test products more frequently. Am...

AI Technical Summary

Problems solved by technology

An enterprise often has more than one type of model, for example: HKS4E28, HKS4E32, if the enterprise wants to try samples of the two types of models, it needs to arrange for two machines to stop production and carry out samples, which affects the quality of the enterprise's products. Normal production, but also a waste of equipment resources

[0005] At the same time, the conventional machine needs to spend about a week to order the traverse faceplate of the sample tissue process before performing the sample. If the obtained sample is not ideal, it will take a lot of time and energy to re-order the traverse faceplate, which is a big waste It reduces the financial and human resources of the enterprise, reduces the efficiency of product development, and increases the production cost of the enterprise.

Images