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Crawler-type armored chassis side speed reducer gear contact fatigue analysis method

A technology of contact fatigue and analysis method, applied in machine gear/transmission mechanism testing, instruments, measuring devices, etc., can solve problems such as increased noise, reduced driving wheel speed, failure, etc., and achieves the effect of improving pertinence

Inactive Publication Date: 2017-05-31
HEILONGJIANG HENGNENG SELF CONTROL TECH CO LTD
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AI Technical Summary

Problems solved by technology

[0002] The side reducer is an important component of the transmission system of a crawler-type armored chassis. It is located between the planetary steering gear and the driving wheel. Speed, the driving and passive gears are repeatedly subjected to alternating loads in the process of shifting and steering, resulting in fatigue cracks on the surface of the gear teeth, which then expand into small metal pieces on the surface and fall off, forming pitting corrosion. The hardness is high, the local protrusions are not easy to be ground, and the small hemp pits of early pitting may expand, forming expansive pitting, and extending along the entire length of the pitch line, with a large distribution range, and expansive pitting will destroy the tooth shape. The increase of the dynamic load will lead to the reduction of the transmission stability of the side reducer, the increase of the noise, and even the rapid failure

Method used

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Embodiment Construction

[0012] A method for analyzing gear contact fatigue of a crawler-type armored chassis side reducer, comprising the following steps:

[0013] The first step: by processing the load data obtained from the real vehicle test on typical roads, the load spectrum of the transmission system is compiled by using the rainflow counting method;

[0014] The second step: establish the calculation model of the reliability of the chassis side reducer through the stress and strength interfering model;

[0015] The third step: using the calculation relationship between the contact strength life coefficient and the number of stress cycles, the contact fatigue reliability life of the active and passive gears expressed in terms of driving mileage is calculated as 11583km and 18533km respectively.

[0016] The gear contact fatigue analysis method of the tracked armored chassis side reducer of the present invention studies the failure mechanism and life prediction method of the side reducer, and pro...

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Abstract

The invention discloses a crawler-type armored chassis side speed reducer gear contact fatigue analysis method. The method comprises the following steps of step1, through processing load data acquired from a typical-pavement real vehicle test, using a rain-flow counting method to compile a load spectrum of a transmission system; step2, through a stress and intensity interference model, establishing a calculating model of chassis side speed reducer reliability; and step3, using a calculating relation of a contact intensity life coefficient and a stress cycle number to acquire driving and driven gear contact fatigue reliability lives which are expressed by a travelled distance. By using the crawler-type armored chassis side speed reducer gear contact fatigue analysis method, a failure mechanism and a service life prediction method of a side speed reducer are researched; and through assessing the service life under a service environment, a strategy and a suggestion are provided for usage, maintenance and remanufacturing.

Description

technical field [0001] The invention relates to a reducer analysis method, in particular to a gear contact fatigue analysis method of a crawler-type armored chassis side reducer, belonging to the technical field of reduction products. Background technique [0002] The side reducer is an important component of the transmission system of a crawler-type armored chassis. It is located between the planetary steering gear and the driving wheel. Speed, the driving and passive gears are repeatedly subjected to alternating loads in the process of shifting and steering, resulting in fatigue cracks on the surface of the gear teeth, which then expand into small metal pieces on the surface and fall off, forming pitting corrosion. The hardness is high, the local protrusions are not easy to be ground, and the small hemp pits of early pitting may expand, forming expansive pitting, and extending along the entire length of the pitch line, with a large distribution range, and expansive pitting...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01M13/02
CPCG01M13/021
Inventor 焦国昌
Owner HEILONGJIANG HENGNENG SELF CONTROL TECH CO LTD
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