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A kind of carbon fiber composite box body and preparation method thereof

A composite material, carbon fiber technology, used in container handles, transportation and packaging, internal accessories, etc., can solve problems such as unsightly pits, inconvenient handling, and heavy weight.

Active Publication Date: 2019-03-12
NINGBO INST OF MATERIALS TECH & ENG CHINESE ACADEMY OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although stainless steel products are not easy to rust, they are heavy and inconvenient to carry; aluminum products are light in weight but soft in material, and are prone to ugly pits after collision, and are difficult to restore; plastic boxes have good elasticity, but low strength. Fragile easily after impact

Method used

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  • A kind of carbon fiber composite box body and preparation method thereof
  • A kind of carbon fiber composite box body and preparation method thereof

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preparation example Construction

[0111] The present invention also provides a kind of preparation method of casing, comprises the following steps:

[0112] a-1) providing a first carbon fiber fabric, a second carbon fiber fabric, a support member, a cushion material, a thermosetting resin and an optional aramid fiber fabric;

[0113] a-2) Lay the cushion material on the bottom of the female mold, and place the first carbon fiber fabric, the optional aramid fiber fabric, the second carbon fiber fabric and the first carbon fiber fabric from The bottom of the female mold starts to be placed in the mold in sequence, the support member is placed in the mold groove where the aforementioned fabric is placed, and the aforementioned fabric is wrapped on the support member;

[0114] a-3) cover the positive mold on the mold obtained in step a-2), connect the injection pipe and the exhaust pipe, inject the thermosetting resin into the mold cavity, and close the injection pipe when it is full;

[0115] a-4) heating the m...

Embodiment 1

[0151] Raw material: T300-3K carbon fiber twill fabric, 200g / m 2 , 2 layers; T700-12K carbon fiber twill fabric, 480g / m 2 , 2 layers; circular aluminum tube, wall thickness 0.2mm, inner diameter 400mm, cross-section is also circular, inner diameter Φ25mm; polyurethane pad, thick 5mm.

[0152] First, cut the two kinds of carbon fiber fabrics and polyurethane pads into the required size; use 120-grit sandpaper to polish the aluminum tube once, then clean it with acetone, dry it in an oven at 80°C for 30 minutes, and finally pre-coat it with a layer of glass fiber epoxy The dip wraps the aluminum tube tightly. Clean the mold with a rag, and apply PMR release agent twice. Place the urethane pad in the mold cavity and follow the figure 2 In the way shown, the carbon fiber fabric is laid in the female mold, the layup sequence is 3K / 12K / 12K / 3K, and a small amount of spray glue is used to shape the fabric during the layup process. The aluminum tube is placed in the groove of the ...

Embodiment 2

[0156] Raw material: T300-3K carbon fiber twill fabric, 200g / m 2 , 2 layers; T700-12K carbon fiber twill fabric, 480g / m 2 , 2 layers; aramid fiber fabric, plain weave, 200g / m 2 ; Hexagonal aluminum tube, wall thickness 0.3mm, side length 200mm, circular cross section, inner diameter Φ25mm; polyurethane pad, thickness 5mm.

[0157] First, cut the carbon fiber fabric, aramid fiber fabric and polyurethane pad into the required size; use 120-grit sandpaper to polish the aluminum tube once, then clean it with acetone, dry it in an oven at 80°C for 30 minutes, and finally cover it with 2 layers of glass fiber Epoxy prepreg wraps the aluminum tubing tightly. Clean the mold with a rag, and apply PMR release agent twice. Place the urethane pad in the mold cavity and follow the figure 2 In the way shown, the carbon fiber fabric and the aramid fiber fabric are laid in the female mold, the layup sequence is 3K / aramid / 12K / 12K / 3K, and a small amount of spray glue is used to shape the f...

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Abstract

The invention relates to a carbon fiber composite material box and a preparation method thereof and specifically discloses the carbon fiber composite material box. The box comprises a box body, a cushion layer combined with the bottom of the box body and a handle located on the upper edge of the box body, a containing space with an upper opening is formed in the box body, and the handle comprises an outer coating layer formed through extending of the box body and a supporting piece coated with the outer coating layer; and the box is obtained by means of the method that the box body, the cushion layer, the outer coating layer and the supporting piece are solidified for molding through heat convertible resin. The invention further discloses the preparation method of the box. The box has the characteristics of being attractive in appearance, easy to carry, long is service life, small is quality, high in strength and the like. The preparation method has the advantages that the technique is simple, efficiency is high, and cost is low.

Description

technical field [0001] The invention relates to the field of composite materials, in particular to a carbon fiber composite material box and a preparation method thereof. Background technique [0002] At present, most of the boxes for outdoor activities on the market are made of stainless steel, aluminum or plastic. Although stainless steel products are not easy to rust, they are heavy and inconvenient to carry; aluminum products are light in weight but soft in material, and are prone to ugly pits after collision, and are difficult to restore; plastic boxes have good elasticity, but low strength. Fragile easily after impact. [0003] Therefore, there is an urgent need in this field to develop a novel casing with light weight and high strength to meet market demand. Contents of the invention [0004] The purpose of the present invention is to provide a novel box with light weight and high strength to meet the market demand. [0005] Another object of the present inventio...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B65D25/02B65D25/28B32B5/26B32B9/00
CPCB32B5/26B32B9/007B32B2255/20B32B2262/106B65D25/02B65D25/2802B65D2525/281
Inventor 刘东陈明达涂丽艳徐海兵祝颖丹陈刚张洪生王贵民
Owner NINGBO INST OF MATERIALS TECH & ENG CHINESE ACADEMY OF SCI