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A device for taking and inserting special-shaped components

A technology for special-shaped components and plugs, which is applied in the field of special-shaped component removal and insertion devices, can solve the problems of low production efficiency, high labor costs, and no special-shaped component removal and insertion devices, and achieve the effect of improving production efficiency

Active Publication Date: 2018-11-13
安徽云翼半导体设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The insertion speed, insertion accuracy and cost performance of the existing special-shaped component removal and insertion device cannot meet the customer's expectations
At present, in the assembly of PCB boards such as home appliance control boards, chargers, digital set-top boxes, TVs, smart meters, switching power supplies, and motor drivers, which are used in large quantities, the special-shaped components are basically inserted manually, and the production efficiency of the plug-in method is low. Labor costs High, mis-insertion and missed-insertion rate quality problems are prominent
So far, there is no special-shaped component removal and insertion device in the market that has the technical features of the present invention, such as high-speed plug-in, precise plug-in, on-line diagnosis and processing, etc.

Method used

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  • A device for taking and inserting special-shaped components
  • A device for taking and inserting special-shaped components
  • A device for taking and inserting special-shaped components

Examples

Experimental program
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Effect test

Embodiment Construction

[0026] Such as figure 1 As shown, the special-shaped component extraction and insertion device is installed under the support plate not shown, which belongs to the suspended ceiling installation structure. The special-shaped component plug-in device includes a horizontal rotation module, a plug-taking module, a Z-axis motion module for taking and inserting, a PCB reference point recognition visual module 62 , a bottom surface recognition visual module 63 and a side recognition visual module 64 . The horizontal rotary module includes a DDR direct drive motor 65 , a horizontal rotary platform 57 and an annular cam guide track 58 . The plug-taking module is provided with eight similar-structured plug-taking modules 59a-59h, which are evenly distributed along the circumferential direction and have a spatial difference of 45°.

[0027] figure 2 Schematically shows the structural diagram of one of the plugs, including two parallel jaws 74, 75, a jaw clamping mechanism, a jaw rota...

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PUM

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Abstract

The invention discloses a special-shaped element taking and inserting device. The device has a taking station and an inserting station, and comprises a horizontal revolving module, multiple taking and inserting heads and taking and inserting Z-axle motion modules, wherein the horizontal revolving module is transversely arranged, and includes a horizontal rotating platform; the multiple taking and inserting heads are uniformly distributed at the outer periphery of the horizontal rotating platform in the peripheral direction; each taking and inserting head is slidingly connected with the outer periphery of the horizontal rotating platform in the Z-axle longitudinal direction; the taking and inserting Z-axle motion modules are respectively arranged in the taking station and the inserting station; and after any taking and inserting head rotates to reach the taking station or the inserting station, the taking and inserting Z-axle motion modules are connected with the taking and inserting heads, and can apply the thrust in the Z-axle longitudinal direction to the taking and inserting heads. The device can be continuously operated according to a stepper circulating mode to concurrently finish other procedures besides of taking and insertion within one step, and has such advantages as fast inserting speed, online real-time diagnosis and treatment, high insertion precision and yield, and stable and reliable operation. The device can be applied to taking and insertion of special-shaped elements.

Description

technical field [0001] The invention relates to the field of assembly of pin electronic components, in particular to a device for removing and inserting special-shaped components. Background technique [0002] Special-shaped components are irregular or non-standard pin devices, such as inductors, transformers, relays, connectors, large capacitors, large resistors, fuses, tact switches, etc., and are used in power analog circuits, shockproof, electrical connections, and electrical safety applications. The field is indispensable due to its high power load capacity, strong anti-vibration and high impact resistance. However, due to the diverse size and shape of special-shaped components and the large dimensional and shape tolerances of their pins, the automation of their insertion on PCB boards has always been a technical problem that urgently needs to be broken through in the electronic assembly industry. At present, the special-shaped component removal device generally adopts...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P21/00
CPCB23P21/006
Inventor 王耀明
Owner 安徽云翼半导体设备有限公司
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