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A kind of high-strength polyethylene light conveyor belt and its preparation method

A technology of high-strength polyethylene and light-duty conveyor belts, which is applied in conveyors, chemical instruments and methods, clothing belts, etc., can solve the problems of long-distance transportation that cannot meet the needs of customers, the extension of the polyethylene conveyor belt, and the tensile strength and tension. The strength does not meet the requirements, the polyester staple fiber has low strength, etc., and achieves the effect of reducing the increase in fabric cost, reducing the tension length requirement, and improving the flow performance

Active Publication Date: 2019-04-16
SHANGHAI YONGLI BELTING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the strength of polyester staple fiber itself is relatively low, resulting in the extension force strength and breaking strength of polyethylene conveyor belts not meeting the requirements, which cannot meet the needs of long-distance transportation and higher-level customer use.

Method used

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  • A kind of high-strength polyethylene light conveyor belt and its preparation method
  • A kind of high-strength polyethylene light conveyor belt and its preparation method
  • A kind of high-strength polyethylene light conveyor belt and its preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] see figure 1 Be the process flow chart and the figure 2 Shown in the structural representation of the high-strength polyethylene light-duty conveyor belt of the present invention, the manufacturing method of the high-strength polyethylene light-duty conveyor belt comprises the following steps:

[0030] S1: Preparation of high-strength composite yarn fabric: composite yarn of polyester filament and polyester staple fiber is used in the warp direction, the linear density of polyester filament is 800D low-shrinkage polyester activated yarn, polyester staple fiber is 10S / 3 short yarn, weft 21S / 6 short yarns are used in the direction, the warp density of the fabric is 40 threads / inch, the weft density of the fabric is 15 threads / inch, and the weaving method adopts plain weave structure. The high-strength composite yarn fabric is shaped under infrared heating conditions;

[0031] S2: Prime the composite yarn fabric after setting with high melt index polyethylene powder (th...

Embodiment 2

[0034] see figure 1 Be the process flow chart and the figure 2 Shown in the structural representation of the high-strength polyethylene light-duty conveyor belt of the present invention, the manufacturing method of the high-strength polyethylene light-duty conveyor belt comprises the following steps:

[0035] S1: Preparation of high-strength composite yarn fabric: composite yarn of polyester filament and polyester staple fiber is used in the warp direction, the linear density of polyester filament is 800D low-shrinkage polyester activated yarn, polyester staple fiber is 10S / 3 short yarn, weft 21S / 6 short yarns are used in the direction, the warp density of the fabric is 40 threads / inch, the weft density of the fabric is 15 threads / inch, and the weaving method adopts plain weave structure. The high-strength composite yarn fabric is shaped under infrared heating conditions;

[0036] S2: Prime the composite yarn fabric after setting with high melt index polyethylene powder (th...

Embodiment 3

[0039] see figure 1 Be the process flow chart and the figure 2 Shown in the structural representation of the high-strength polyethylene light-duty conveyor belt of the present invention, the manufacturing method of the high-strength polyethylene light-duty conveyor belt comprises the following steps:

[0040] S1: Preparation of high-strength composite yarn fabric: composite yarn of polyester filament and polyester staple fiber is used in the warp direction, the linear density of polyester filament is 800D low-shrinkage polyester activated yarn, polyester staple fiber is 10S / 3 short yarn, weft 21S / 6 short yarns are used in the direction, the warp density of the fabric is 40 threads / inch, the weft density of the fabric is 15 threads / inch, and the weaving method adopts plain weave structure. The high-strength composite yarn fabric is shaped under infrared heating conditions;

[0041] S2: Prime the composite yarn fabric after setting with high melt index polyethylene powder (po...

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Abstract

The invention relates to conveyor belts for tobacco industry and particularly relates to a high-strength polyethylene light conveyor belt and a manufacturing method thereof. The method provided by the invention comprises the following steps: setting a high-strength composite spun fabric; performing first coat on the set high-strength composite spun fabric by using polyethylene powder, performing heat setting at the temperature of 160-180 DEG C, and flattening by using a hot compression roll so as to form a first coat layer; extruding a high-strength polyethylene film on the first coat layer by adopting a casting process, so that the polyethylene and the first coat layer are combined to form a polyethylene surface layer; cooling to a room temperature, so as to obtain the high-strength polyethylene light conveyor belt. According to the high-strength polyethylene light conveyor belt manufactured by the manufacturing method disclosed by the invention and the manufacturing method of the conveyor belt, the 1% extension stress intensity is improved by 50% or higher than that of the conventional technology, the conveyor belt is prevented from being lengthened in the using process, and the tensioning length requirement of a conveyor is lowered.

Description

technical field [0001] The invention relates to a conveyor belt used in the tobacco industry, in particular to a high-strength polyethylene light conveyor belt and a manufacturing method thereof. Background technique [0002] As a light conveyor belt, polyethylene conveyor belt is widely used in food processing, tobacco and other industries due to its high tensile strength, good flexibility, thinness, oil resistance, non-toxic hygiene, and easy cleaning. [0003] Polyethylene conveyor belt is a type of conveyor belt that mainly transports light and medium-quality materials, with polyethylene as the coating layer and polyester chemical fiber fabric as the skeleton material. Polyethylene has acid and alkali resistance, corrosion resistance, and is non-toxic when burned at a high temperature of 800 ° C. It also meets the US FDA food-grade hygiene standards. Therefore, polyethylene conveyor belts are a new type of environmentally friendly conveyor belts and have good development...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06N3/00D06N3/04B32B27/08B32B27/12B32B5/02B32B37/15B32B37/06B32B37/10B32B27/18B32B27/32B32B27/36B65G15/32
CPCB32B5/024B32B27/08B32B27/12B32B27/18B32B27/32B32B27/36B32B37/06B32B37/10B32B37/156B32B2250/246B32B2255/02B32B2255/26B32B2262/0276B32B2307/102B32B2433/02B65G15/32D06N3/0006D06N3/0036D06N3/045D06N2205/10D06N2211/04D06N2213/03
Inventor 代飞韩佳明朱传奇
Owner SHANGHAI YONGLI BELTING