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A kind of ceramic spherical material for 3D printing and its preparation method and application

A 3D printing, spherical technology, applied in the direction of additive processing, etc., to achieve a high spheroidization rate and the effect of sintering that is conducive to densification

Active Publication Date: 2019-10-29
SHANDONG RES & DESIGN ACADEMY OF IND CERAMICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There is no report on the preparation of ceramic spherical materials for 3D printing by radio frequency plasma spheroidization technology.

Method used

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  • A kind of ceramic spherical material for 3D printing and its preparation method and application
  • A kind of ceramic spherical material for 3D printing and its preparation method and application
  • A kind of ceramic spherical material for 3D printing and its preparation method and application

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] A method for preparing ceramic spherical materials for 3D printing, the steps are as follows:

[0028] Step 1: Weigh a certain amount of SiO to be spheroidized 2 Ceramic powder, according to the mass ratio of material: ball: water=1:2:3, ball milled for 12h;

[0029] Step 2: SiO to be spheroidized 2 The ceramic powder is ground out and placed in an oven to dry to constant weight;

[0030] Step 3: Sieving: pass the dried ceramic powder through a 45-mesh sieve;

[0031] Step 4: Radio frequency plasma spheroidization: add the sieved ceramic powder to the radio frequency plasma spheroidization milling equipment, adjust the equipment parameters: working air flow rate 25L / min, side air flow rate 110L / min, feeding rate 20g / min, System pressure 80kPa, plasma power 80kW.

[0032] Step 5: Collection of ceramic spherical materials, and testing of particle size and nodularization rate.

[0033] Such as figure 1 As shown, the prepared SiO 2 The particle size of the ceramic sp...

Embodiment 2

[0035] A method for preparing ceramic spherical materials for 3D printing, the steps are as follows:

[0036] Step 1: Weigh a certain amount of Al to be spheroidized 2 o 3 Ceramic powder, according to the mass ratio of material: ball: water=1:2:3, ball milling 10h;

[0037] Step 2: Al to be spheroidized 2 o 3 The ceramic powder is ground out and placed in an oven to dry to constant weight;

[0038] Step 3: Sieving: pass the dried ceramic powder through a 50-mesh sieve;

[0039] Step 4: Radio frequency plasma spheroidization: add the sieved ceramic powder to the radio frequency plasma spheroidization milling equipment, adjust the equipment parameters: working air flow rate 20L / min, edge air flow rate 100L / min, feeding rate 15g / min, The system pressure is 70kPa, and the plasma power is 85kW.

[0040] Step 5: Collection of ceramic spherical materials, and testing of particle size and nodularization rate.

[0041] Such as figure 2 As shown, the prepared Al 2 o 3 The par...

Embodiment 3

[0043] A method for preparing ceramic spherical materials for 3D printing, the steps are as follows:

[0044] Step 1: Weigh a certain amount of ZrO to be spheroidized 2 Ceramic powder, according to the mass ratio of material: ball: water = 1:3:3, ball milled for 14h;

[0045] Step 2: the ZrO to be spheroidized 2 The ceramic powder is ground out and placed in an oven to dry to constant weight;

[0046] Step 3: Sieving: pass the dried ceramic powder through a 60-mesh sieve;

[0047] Step 4: Radio frequency plasma spheroidization: add the sieved ceramic powder to the radio frequency plasma spheroidization milling equipment, adjust the equipment parameters: working air flow rate 30L / min, side air flow rate 100L / min, feeding rate 15g / min, The system pressure is 85kPa, and the plasma power is 90kW.

[0048] Step 5: Collection of ceramic spherical materials, and testing of particle size and nodularization rate.

[0049] Such as image 3 As shown, the prepared ZrO 2 The particl...

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Abstract

The invention discloses a ceramic spherical material for 3D (three-dimensional) printing, and a preparation method and application thereof. The method comprises the following steps: burdening, ball-milling, drying, sieving and radio frequency plasma balling. In addition, the invention discloses the ceramic spherical material prepared by the invention, and the application of the ceramic spherical material in the 3D printing. Radio frequency plasma technology is used by the invention for the first time to prepare the ceramic spherical material for the 3D printing, the spherical material prepared by the invention forms grain composition, and is suitable for 3D printing and molding of ceramic and conducive to green body sintering of the ceramic.

Description

technical field [0001] The invention relates to the preparation of a spherical material used in 3D printing, in particular to a ceramic spherical material for 3D printing and its preparation method and application. Background technique [0002] With the development of ceramic 3D printing technology, especially selective laser sintering technology (SLS) and ultraviolet curing technology (SLA), new requirements are put forward for ceramic powder raw materials, that is, the spheroidization of ceramic powder. When the spherical powder particles are piled up, the contact surface is small, the gaps between the particles are small, the bulk density, tap density and fluidity of the powder are significantly improved, the spherical powder has a higher specific surface area, and the reactivity is also high. In the molding process of ultraviolet curing technology, due to the good fluidity of the surface of the ball, it is evenly stirred with the photocurable resin, the amount of resin a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/626C04B35/14C04B35/10C04B35/48C04B35/56C04B35/58C04B35/447B33Y70/00
CPCB33Y70/00C04B35/10C04B35/14C04B35/447C04B35/48C04B35/5611C04B35/58078C04B35/62615C04B35/62695C04B2235/95
Inventor 李伶王营营李勇王再义陈学江
Owner SHANDONG RES & DESIGN ACADEMY OF IND CERAMICS