A friction control agent for train wheel tread and its preparation process

A wheel tread and control agent technology, which is applied in the field of wheel-rail lubrication, can solve the problems of insufficient adhesion between the solid lubricating adhesive film and the surface of the wheel-rail, unsatisfactory anti-friction effect, and high cost, so as to ensure the friction control effect, Improved bonding strength and heat resistance, high cost effect

Inactive Publication Date: 2020-09-01
WUHAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] After the 20th century, the lubrication technology of the wheel flange and the side of the rail has been greatly developed. However, in order to ensure the adhesion of the wheel and rail, the lubrication is limited to the wheel flange and the side of the rail, and is generally used in the curved section. The traditional concept believes that the rolling surface is a forbidden area for lubrication.
[0004] However, for the control of the friction coefficient of the train wheel tread, some road bureaus have begun to use it, but there is no mature product in China to promote it in all road bureaus, especially on lines with large curve radii and steep slopes, the anti-friction effect is not ideal and the cost is high; There are problems such as insufficient adhesion between the solid lubricating adhesive film and the surface of the wheel and rail, and the material is brittle and easily broken when heated.

Method used

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  • A friction control agent for train wheel tread and its preparation process
  • A friction control agent for train wheel tread and its preparation process
  • A friction control agent for train wheel tread and its preparation process

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Embodiment 1

[0036] A kind of friction control agent that is used for train wheel tread, its formula consumption sees the following table 1, and its preparation method comprises the steps:

[0037] 1) Mixing process: each raw material is weighed according to the formula described in Table 1; aluminum chromium phosphate, thermosetting acrylic polyester resin and accelerator (cobalt naphthenate) are weighed, and stirred evenly to obtain a liquid mixture; Lubricant (graphite, molybdenum disulfide, 800 mesh), grinding agent (zirconium silicate, 325 mesh), friction modifier (calcium carbonate, 800 mesh) and release agent (zinc stearate) are mixed and placed in high-speed grinding Pulverize and mix in the machine to obtain a solid mixture; after mixing the obtained liquid mixture and the solid mixture, add the curing agent (cyclohexanone peroxide) that has been weighed, and stir evenly to obtain a mixed raw material;

[0038]2) Vacuum pumping process: Add the mixed raw materials into the mold, p...

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Abstract

The invention discloses a friction control agent for a train wheel step board and a preparation process thereof. The friction control agent contains the following components in percentage by mass: 25-50% of an adhesive agent, 30-50% of a lubricant, 5-15% of a friction increase agent, 10-30% of a friction modifying agent, 1-3% of a curing agent, 0-1.5% of an accelerator, and 1-3% of a mold release agent. The thermosetting organic resin and the thermosetting inorganic phosphate adhesive agent are utilized to form a network structure during heat molding, and the inorganic adhesive agent does not decompose at a high temperature; and the friction increase agent and the lubricant are utilized to effectively control the friction coefficient. The obtained friction control agent has the characteristics of high heat resistance, high hardness, high mechanical strength and good wear resistance, has good film-forming performance, has positive frictional characteristic, and can control the moderate friction coefficient, reduce running noise, effectively reduce steel rail and cartwheel abrasion, and ensure running safety.

Description

technical field [0001] The invention belongs to the field of wheel-rail lubrication, and in particular relates to a friction control agent for train wheel treads and a preparation process thereof. Background technique [0002] In the field of modern rail transportation, wheel-rail friction and lubrication are related to locomotive traction energy consumption, driving safety, wheel-rail material consumption and maintenance costs, so they are valued by the railway departments of various countries. With the further increase of the running speed of the train, the heavy load of the rolling stock continues to increase, and the force of the wheel-rail interaction continues to increase. At the same time, problems such as rail damage (cracks and peeling), "noise" curves, and rail wear are becoming more and more serious. protrude. Especially for rails on small-radius curves, due to the guiding effect of the curved rails on the train axle, the wheels and rails have mutual adhesion, cr...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C10M169/04C10M177/00C10N30/06
CPCC10M169/04C10M177/00C10M2201/041C10M2201/062C10M2201/066C10M2201/085C10M2201/102C10M2205/16C10M2207/06C10M2207/126C10M2207/16C10M2209/084C10M2209/102C10N2030/06C10N2030/76
Inventor 胡萍张德文余永明
Owner WUHAN UNIV OF TECH
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