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A twist drill having a special grooved structure and chisel edge thinning structure

A technology for sharpening the chisel edge and twist drills, which is applied to twist drills, drilling tool accessories, manufacturing tools, etc. Effect of chip formation and chip removal space, load reduction and axial force reduction, large forming chip removal space

Pending Publication Date: 2017-11-03
大连远东工具有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, there are still some problems in the structure of twist drills. The main cutting edge is long, and the chips formed by drilling are wide. Due to the different chip outflow speeds at each point, the chips are usually in the shape of a wider spiral, and the volume is too large, resulting in poor chip discharge. And the cooling is not enough; the chisel edge is long, which causes a large load during the drilling process of the twist drill, resulting in excessive axial force, resulting in a decrease in drilling efficiency and a decrease in the service life of the twist drill; the rake angle at the outer edge turning point is large, The cutting amount is the largest, resulting in heavy load and fast wear; the design of the groove cut-off is not perfect, which makes it difficult to repair certain shapes of cutting edges, and the chips are irregularly formed in the chip flute and not discharged smoothly
[0003] When drilling some materials with good toughness such as stainless steel, the phenomenon of incomplete chip curling and continuous chips often occurs, causing the chips to hit the hole wall and the chip removal in the groove is not smooth, which increases the friction and temperature, which greatly affects the performance of the drill. Service life, processing efficiency and hole wall quality
[0004] The existing groove combined with the existing chisel edge grinding method will cause the twist drill chisel edge and center edge to generate a great cutting force during the drilling process, which will not only affect the processing efficiency, but will also affect some difficult-to-machine materials. It will greatly shorten the life of the twist drill

Method used

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  • A twist drill having a special grooved structure and chisel edge thinning structure
  • A twist drill having a special grooved structure and chisel edge thinning structure
  • A twist drill having a special grooved structure and chisel edge thinning structure

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] What example below is embodiment 1 concrete parameter and experimental data of the present invention:

[0041]

Example 1

diameter (mm)

6.0

The distance between the straight section of the groove and the X axis L1 (mm)

0.54

Core thickness K(mm)

1.12

Groove central angle θ(°)

86

Angle α(°)

32

The radius of the lowest point of the groove r(mm)

1.14

The distance between the straight line section of the main cutting edge and the X axis L2 (mm)

0.18

Main cutting edge straight line length L3(mm)

1.56

Center cutting edge length L4(mm)

0.61

Back end length L6(mm)

0.37

Vertex η(°)

135

Angle λ(°) between main edge straight line and center edge

2

Secondary groove radius R1(mm)

1.14

[0042] Test 1: Speed ​​test:

[0043] Test tool: high-speed steel twist drill, material M2.

[0044] Test Conditions:

[0045] Tool Specifications:...

Embodiment 2

[0050] What example below is embodiment 2 concrete parameters and experimental data of the present invention:

[0051]

Example 2

diameter (mm)

15.8

The distance between the straight section of the groove and the X axis L1 (mm)

1.56

Core thickness K(mm)

2.98

Groove central angle θ(°)

88

Angle α(°)

30

The radius of the lowest point of the groove r(mm)

3.08

The distance between the straight line section of the main cutting edge and the X axis L2 (mm)

0.40

Main cutting edge straight line length L3(mm)

3.95

Center cutting edge length L4(mm)

1.57

Back end length L6(mm)

0.93

Vertex η(°)

135

Angle λ(°) between main edge straight line and center edge

2

Secondary groove radius R1(mm)

3

[0052] Test 2: Axial force test:

[0053] Such as Figure 6 as shown, Figure 6 The left figure is the axial force test result of Example 2, Figure 6 The...

Embodiment 3

[0061] A twist drill with a special groove structure and a grinding chisel edge structure, including a shank 5 and a cutting part 22 that rotates around the axis 1. The cutting part 22 is provided with two The shank spirally extends the groove 4 for discharging chips, and the cutting part 22 is also provided with a blade back 3 respectively connecting the outer peripheral edges of the two grooves 4 , and one of the grooves 4 extends along the axis 1 For a groove whose extended helix angle is ω, groove central angle θ is 84°, and core thickness K is 16%D, the line connecting the turning points 11 and 12 of the two outer edges of the groove 4 and the lowest point 9 and 10 of the groove The included angle α formed by the connecting line is 27°, which starts from a section of profile 6 at the turning point 11 of the outer edge and approaches a straight line, and takes the center O of the drill core as the origin, parallel to the profile 6 and passing through the origin O In the vi...

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Abstract

The invention discloses a twist drill with a special groove structure and a grinding chisel edge structure, which includes a shank and a cutting part that rotates around an axis. The parallel lines of the two main cutting edges are located within the inscribed circle of the drill core. The cutting part is provided with two grooves extending spirally from the front end of the cutting part to the shank for chip discharge, and the cutting part is also provided with grooves respectively connecting the outer peripheral edges of the two grooves. The back of the blade is characterized in that the line between the turning points of the two outer edges of the groove forms a small angle with the line connecting the lowest point of the groove. In a view where the center of the core is the origin, and the line parallel to the profile and passing through the origin is the coordinate axis, the profile is above the coordinate axis. The present invention designs a twist drill with a special groove structure and a grinding chisel edge structure to improve the cutting edge structure and groove profile to increase the processing efficiency and service life of the twist drill.

Description

technical field [0001] The invention relates to the technical field of under-core drills, in particular to a twist drill with a special groove structure and a grinding chisel edge structure. Background technique [0002] At present, there are still some problems in the structure of twist drills. The main cutting edge is long, and the chips formed by drilling are wide. Due to the different chip outflow speeds at each point, the chips are usually in the shape of a wider spiral, and the volume is too large, resulting in poor chip discharge. And the cooling is not enough; the chisel edge is long, which causes a large load during the drilling process of the twist drill, resulting in excessive axial force, resulting in a decrease in drilling efficiency and a decrease in the service life of the twist drill; the rake angle at the outer edge turning point is large, The cutting amount is the largest, resulting in heavy load and fast wear; the design of the groove section is not perfec...

Claims

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Application Information

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IPC IPC(8): B23B51/02
CPCB23B51/02B23B2251/18B23B2251/408
Inventor 潘宇豪王峰鲁英强吴云霞吴日芳
Owner 大连远东工具有限公司
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