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An anti-abrasion type strip steel super-expanding roll

A roll and strip technology, applied in the field of narrow strip steel production equipment, can solve the problems such as the original looseness of the billet center cannot be eliminated in the optimal temperature range, the roll shape retention ability is poor, and the meat is frequently dropped in the pass shape, so as to avoid the roll neck. Performance deterioration, solving the effect of short online time and high comprehensive use performance

Active Publication Date: 2019-07-02
SANXIN HEAVY IND MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In terms of performance, the surface layer is prone to slipping and is not easy to bite into, and the hardness of the inner layer is reduced. The wear resistance, thermal crack resistance, and roughness resistance of the inner layer are reduced, resulting in a greatly reduced overall service life.
[0004] The main problems in the use of traditional cast iron materials for rough rolling of strong stretch rolls with deep passes are: severe thermal cracking on the pass surface, frequent meat loss in the pass, heavy roll repairs, short online time, and poor roll shape. Poor holding capacity and high cost per ton of steel
Therefore, traditional high-alloy rolls in the environment of continuous rolling narrow-strip roughing mills (bite angle 20-23%, low rolling speed 0.4-1.0m / s, small roll diameter 550-580mm) ① cannot solve the problem of rolling A series of problems such as slipping during use, ② hot cracking in low-speed rolling, ③ rapid temperature rise of the roll caused by low-speed rolling, and a series of problems such as stress breakage of the roll. Therefore, the production of narrow strip steel, especially for rough rolling and strong expansion, has always used traditional NiCrMo rolls. Ductile iron material
[0006] The traditional strong stretching roll type usually adopts trapezoidal convex pass or compound arc pass. The main problem is that the single pass widening efficiency is low (1.5-3%), and the number of widening racks usually required is relatively small. Many (5 passes); the design of the roll shape is based on experience, and the shaping process of different rolling specifications requires multiple trials and explorations, with long cycles and low efficiency; the original porosity in the center of the billet cannot be eliminated in the optimal temperature range, and the genetic factors of porosity It is not easy to eliminate in the intermediate and finishing stands, etc.

Method used

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  • An anti-abrasion type strip steel super-expanding roll
  • An anti-abrasion type strip steel super-expanding roll
  • An anti-abrasion type strip steel super-expanding roll

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Embodiment 1: A kind of manufacturing method of high anti-abrasion strength spread roll (one)

[0033] see Figure 6 The pouring schematic diagram shown, the casting process is as follows:

[0034] 1) The chemical composition of the outer CrMoV wear-resistant alloy is composed by mass fraction (%): C2.0-3.0, Si0.4-1.0, Mn0.6-1.0, Cr8-32, Ni0.8-1.8, Mo0.8- 2.0, V0.2-1.2 requirements, prepare the charge;

[0035] 2) Use intermediate frequency furnace for smelting, adjust the chemical composition according to the upper limit of the implementation process requirements;

[0036] 3) Control the temperature T of the outer high CrMoV alloy molten metal 出 =1520-1580°C;

[0037] 4) Outer layer high-CrMoV alloy molten metal out of furnace modification treatment: during the out of furnace process, along with the metal flow, 0.2-0.5% vanadium alloy (containing 50-80% of vanadium mass fraction) of the metal liquid weight is poured into 0.3-2mm particles of modifier, fully stir; ...

Embodiment 2

[0045] Embodiment 2: A kind of manufacturing method of high anti-abrasion strength spread roll (two)

[0046] 11) The casting roll blanks of high wear-resistant stretch rolls are cleaned to remove flashes, burrs, and casting sticky sand, etc.;

[0047] 12) After the roll blank is naturally cooled to room temperature, the as-cast roll retains the machining allowance for heat treatment, and performs rough machining of the blank, and at the same time rough-cuts the hole pattern;

[0048] 13) The heat treatment process of the high wear-resistant and strong stretching roll. The rough machining roll protects the upper and lower roll necks of the roll with ceramic fibers; heats from room temperature to 650 °C at a heating rate of ≤15 °C / h, and keeps the temperature for 3-6 hours. 30-50°C / h heating rate, rapid heating to 950-1000°C for austenitization, holding temperature for 5-8 hours to make Cr, Mo, V alloy fully dissolve into austenite to form supersaturated austenite, then turn on...

Embodiment 3

[0053] Embodiment 3: A kind of manufacturing method of high anti-abrasion strength spread roll (three)

[0054] 17) After special heat treatment to adjust the structure, hardness and stress, and meet the control requirements of the process index, the roll is subjected to the finishing process, and the roll pass curve conforms to y=a×[sin(x×b-c)+d] sinusoidal curve, a, b, c, d are constants, x is the variable of the axial length of the pass, and the maximum value range of x can be adjusted from 190 to 350 according to the width specification of the specific rolled product; y is the change of the pass with the length x Sinusoidal function.

[0055] Taking the expanded plate width B=300mm as an example, the raised height in the middle of the roll pass is 14.27mm, x=0-300mm, a=7.15, b=0.02, c=45.5, d=1. That is, y=7.15×[sin(x×0.02-45.5)+1], the sinusoidal curve is as figure 2 As shown, the structure of the resulting high wear-resistant and strong spreader roll is as follows fi...

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Abstract

The invention discloses a wear-resistant type strong-widening roller for strip steel and belongs to the field of narrow strip steel production equipment. A roller work layer adopts a high-chrome-molybdenum-vanadium-series alloy material which comprises 2.0-3.0% of C, 0.4-1.0% of Si, 0.6-1.0% of Mn, 8-32% of Cr, 0.8-1.8% of Ni, 0.8-2.0% of Mo and 0.2-1.2% of V; and the roller shape adopts a sine curve. The roller is used for a narrow strip steel rough rolling rack and has the effects of being high in strip steel blank forced widening efficiency and capable of eliminating loosening of steel blank centers and improving the plate quality; the roller has super-strong wear resistance, and thus the online time is 2-3 times that of a traditional NiCrMo roller; the roller has good characteristics of the hot cracking resistance and the fatigue weight losing resistance, the dismounted reconditioning restoration quantity of the roller is reduced by 40% compared with a traditional NiCrMo roller, and the plate face quality is obviously improved; and the comprehensive service life is prolonged to be three times or more that of the traditional roller, and the comprehensive ton-of-steel cost is reduced by 30%.

Description

technical field [0001] The invention relates to an anti-abrasion-type strip-steel strong-spreading roll, which belongs to the field of narrow-strip steel production equipment. Background technique [0002] The existing traditional super-stretching rolls usually use materials containing C3.0-3.5, Si0.5-1.5, Mn0.4-0.9, Cr0.5-1.5, Ni0.6-4.0, Mo0.2 -0.6, Mg0-0.08 NiCrMo alloy nodular cast iron or infinitely chilled cast iron outer layer material is made of integral casting or centrifugal composite casting. The tensile strength of traditional NiCrMo alloy rolls is usually ≤350MPa. [0003] The traditional cast iron material is used for rough rolling with deep-groove strong expansion roll rolling. Regardless of ductile cast iron or infinitely chilled cast iron, the outer structure contains 1-3% graphite phase structure; due to the cooling rate of graphite The impact of the influence is greater, and the graphite structure of the outer layer is often finer and the amount of graphit...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21B27/03C22C38/02C22C38/04C22C38/44C22C38/46B23P15/00
CPCB21B27/032B23P15/00C22C38/02C22C38/04C22C38/44C22C38/46
Inventor 周守行花志仁万建荣戴鹏宇徐文俊汪晨晨臧国荣张洪希张立军豆为友
Owner SANXIN HEAVY IND MACHINERY
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