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A purification method for ultra-pure ammonia full-temperature adsorption extraction deep dehydration and impurity removal

A deep dehydration and ultra-pure ammonia technology, applied in chemical instruments and methods, ammonia compounds, ammonia preparation/separation, etc., can solve the problem of increased operating load and separation difficulty, shortened service life of adsorbent, uneconomical and reasonable energy efficiency ratio, etc. problems, to achieve the effect of large selective dissolving capacity, expanding the difference in adsorption force, and good balance and matching

Active Publication Date: 2019-08-13
SICHUAN TECHAIRS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the water content index of the normal ammonia gas flowing out during the adsorption process is guaranteed by letting go of the purified ammonia gas flowing out of the initial adsorption process, it is difficult to determine the outflow time at the initial stage of adsorption, and it is impossible to fundamentally solve the problem of the adsorbent in the process of adsorption and regeneration. The difference in the two kinds of equilibrium adsorption capacity will also waste the yield of ultra-pure ammonia; secondly, due to the introduction of new regeneration media N2 and H2 in the system, which are relatively close to the physical properties of O2, the subsequent low-temperature rectification operation load and The increase in separation difficulty affects the quality of the final ultra-pure ammonia; third, the two-stage adsorption adopts the traditional temperature swing adsorption (TSA), which needs to realize the cyclic operation of adsorption and desorption regeneration through temperature changes, which makes it difficult to match the adsorption and desorption with Balance, temperature stress also greatly reduces the service life of the adsorbent; fourth, the energy efficiency ratio of the process is uneconomical and reasonable: since the sequence of each unit in the process is normal temperature liquid phase adsorption, evaporation, gas phase adsorption, and low temperature rectification, the operating temperature It also shows periodic changes of normal temperature, high temperature, high temperature, low temperature, etc., and in the secondary adsorption, it also requires a certain temperature adsorption and a higher temperature regeneration. The periodic changes of the adsorption itself, the energy utilization efficiency is very low; fifth, In the final low-temperature rectification process, after condensing and cooling the higher-temperature gas flowing out from the gas phase adsorption, there will be residual and trace amounts of saturated equilibrium moisture, which will enter the low-temperature rectification process, affecting the purity of the ultra-pure ammonia flowing out from the bottom of the tank

Method used

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  • A purification method for ultra-pure ammonia full-temperature adsorption extraction deep dehydration and impurity removal
  • A purification method for ultra-pure ammonia full-temperature adsorption extraction deep dehydration and impurity removal

Examples

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Embodiment 1

[0038] like figure 1 As shown, a purification method for full-temperature adsorption extraction and deep dehydration and impurity removal of ultra-pure ammonia includes the following steps:

[0039] (1) Liquid phase adsorption process, liquid ammonia with a purity of 99.999% (v / v, 5N grade, the same below) is used as the raw material liquid, at a temperature of -10~10°C, 1.0~2.0MPa, enters a The adsorption tower performs liquid-phase adsorption at an adsorption temperature of -10~10°C and an adsorption pressure of 1.0~2.0 MPa. A small amount of water is used as an adsorbate, which is absorbed by the adsorbent loaded in the adsorption tower. After the adsorption is saturated, enter the next step process, extraction and desorption process; ammonia and a small amount of low-boiling impurity components are not adsorbed and flow out from the bottom of the adsorption tower to obtain dehydrated liquid ammonia (hereinafter referred to as "intermediate liquid"), in which the moisture c...

Embodiment 2

[0050] On the basis of the purification method described in Example 1, the purification method of full-temperature adsorption, extraction, deep dehydration and impurity removal of ultra-pure ammonia is further optimized, and the liquid ammonia with a purity of 99.999% is used as the raw material liquid at a temperature of 20-40 ° C. , 3.0~4.0MPa, enter an adsorption tower from the top of the tower, and perform liquid phase adsorption at an adsorption temperature of 20~40°C and an adsorption pressure of 3.0~4.0MPa. After the adsorption is saturated, enter the next step, the extraction and desorption process; ammonia and traces of low-boiling impurity components are not adsorbed, but flow out from the bottom of the adsorption tower to obtain dehydrated liquid ammonia, in which the moisture content is less than 1ppbv; one adsorption tower absorbs When it is finished and enters the extraction and desorption process, another adsorption tower enters the liquid phase adsorption proces...

Embodiment 3

[0052] On the basis of the purification method of a kind of ultra-pure ammonia described in Example 1, the purification method of full-temperature adsorption, extraction, deep dehydration and impurity removal is further optimized. The liquid ammonia with a purity of 99.999% is used as the raw material liquid at a temperature of -40~- 30°C, the pressure is normal pressure, enters an adsorption tower from the top of the tower, and performs liquid phase adsorption at the adsorption temperature -40~-30°C and the adsorption pressure is normal pressure. The adsorbent is adsorbed, and after the adsorption is saturated, it enters the next step, the extraction and desorption process; ammonia and a small amount of low-boiling impurity components are not adsorbed, but flow out from the bottom of the adsorption tower to obtain dehydrated liquid ammonia (intermediate liquid), in which the moisture content is less than 1ppbv; when one adsorption tower finishes the adsorption and enters the e...

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Abstract

The invention discloses a full-temperature-range adsorption, extraction, deep dehydration and impurity-removing purification method for ultrapure ammonia. The method comprises the processes of liquidphase adsorption, extraction and desorption, extraction agent regeneration and shallow cold rectification, and particularly comprises the following steps: performing a pretreatment process on industrial-grade liquid ammonia to obtain 5N-grade (purity is higher than or equal to 99.999 percent) liquid ammonia, entering the liquid phase adsorption process, adsorbing water and trace impurity components in the raw materials by an adsorption tower, and removing impurity components taking oxygen and nitrogen as main components by the shallow cold rectification process to obtain ultrapure ammonia withthe purity being 7N grade; and after the liquid phase adsorption process is completed, introducing into the adsorption tower, performing the extraction and desorption process and dissolving out waterand trace impurity components from the materials adsorbed in an adsorbent and a dead space in the adsorption tower. The extraction and desorption gas enriched with water and trace impurity componentsenters the extraction agent regeneration process for regeneration and then returns to the extraction and desorption process for recycling. The adsorption-extraction and desorption process is adopted,and the adsorption mechanism and the extraction, desorption and dissolution mechanism are combined, so that the purity of the prepared ultrapure ammonia product is higher than or equal to 7N grade and the yield can reach 98 to 99 percent.

Description

technical field [0001] The invention belongs to the technical field of separation and purification of chemical industry, and more specifically relates to a purification method of full-temperature absorption, extraction, deep dehydration and impurity removal of ultra-pure ammonia. Background technique [0002] Ultra-pure ammonia (purity ≥ 99.99999% (7N)) is one of the important gas materials required by the electronics industry. It is mainly used in the preparation of silicon nitride films for semiconductor component integration and gallium nitride light-emitting diodes (LEDs). One of the main impurity content limit indicators for ultra-pure ammonia: carbon dioxide and carbon monoxide (CO2+CO) ≤ 60ppbv, argon (Ar) ≤ 10ppbv, hydrogen (H2) ≤ 50ppbv, oxygen (O2) ≤ 10ppbv, methane (CH4) ≤ 10ppbv , water (H2O) ≤ 1ppbv, and other impurities are mostly metals. Among them, the impurities that have the greatest impact on silicon nitride films and gallium nitride chips in ultra-pure a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C01C1/02
CPCC01C1/024
Inventor 钟雨明蔡跃明刘开莉陈运
Owner SICHUAN TECHAIRS
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