Series constant-power heat tracing tape and manufacturing method thereof

A manufacturing method and heating cable technology, applied in the direction of electric heating devices, ohmic resistance heating, heating element shape, etc., can solve the problems of difficult control of the quality of heating cables, rough manufacturing methods, etc., to facilitate automatic management, low production costs, and improve stability sexual effect

Inactive Publication Date: 2018-05-15
ANHUI HERTE ELECTRIC CO LTD
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  • Abstract
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  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Series constant power heating cable is an electric heating product with core wire as heating element, that is, when current passes through the core wire with a certain resistance, the core wire will emit Joule heat. The current is equal throughout the length, and will not reduce the power at the tail end as the length of the parallel heating cable increases, so it is suita

Method used

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  • Series constant-power heat tracing tape and manufacturing method thereof

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Embodiment Construction

[0031] In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.

[0032] A series constant power heating cable, including a metal conductive electrode 1, the metal conductive electrode 1 is wrapped with a bus insulating layer 2 and is in close contact with the metal conductive electrode 1 to form a series circuit, and the bus insulating layer 2 is sequentially provided with insulating inner protection Cover 3, metal braided shielding layer 4 and reinforced outer sheath 5.

[0033] In this embodiment, the metal wire electrodes 1 are single-core, double-core or three-core in series.

[0034] A method for manufacturing a series constant power heating cable, comprising the following steps:

[0035] 1) Prepare the metal wire electrode 1: use a beam machine to twist the equal-tension stranded wire as the metal wire e...

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Abstract

The invention discloses a series constant-power heat tracing tape and a manufacturing method thereof, which relate to the field of heat tracing tapes. The manufacturing method includes the following steps: (1) preparing metal wire electrodes; (2) preparing bus insulating layers; (3) extruding the bus insulating layers; (4) irradiation cross-linking; (5) preparing an insulating inner sheath and a reinforcing outer sheath; (6) extruding the insulating inner sheath; (7) second irradiation cross-linking; (8) braiding a metal braided shielding layer; and (9) extruding the reinforcing outer sheath.The structure of the series constant-power heat tracing tape is innovative in that the bus insulating layers are added outside the metal wire electrodes, which improves the interface contact resistance and prolongs the service life of the product. The technology is innovative: a co-extrusion process is used to reduce the expansion difference; a manufacturing method of equal-tension normal-structure strands is used to ensure the need for super-thin and large-length extrusion of the bus insulating layers; and second irradiation cross-linking is added to improve the durability of the product. Theseries constant-power heat tracing tape is at a uniform temperature and will not be overheated, is safe and reliable, and is suitable for heat tracing insulation of long-distance pipelines.

Description

technical field [0001] The invention relates to the field of heating cables, in particular to a serial constant power heating cable and a manufacturing method thereof. Background technique [0002] Self-limiting temperature heating cable (hereinafter referred to as heating cable) is also called self-regulating electric heating cable or temperature-controlled heating cable. It is a strip-shaped temperature-limiting tracer whose electric heating power is self-adjusting with the system temperature. The heating element of the heating cable is a layer of conductive plastic with a positive temperature coefficient that is uniformly extruded between two parallel metal busbars. Conductive plastic is connected across two parallel busbars to form a parallel circuit resistance heating element, which can automatically adjust the output power and the released heat according to the temperature change of the heated system, so as to achieve the purpose of automatic temperature limit and ens...

Claims

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Application Information

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IPC IPC(8): H05B3/03H05B3/56
CPCH05B3/03H05B3/565
Inventor 郑书林徐乔
Owner ANHUI HERTE ELECTRIC CO LTD
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