High-strength hydraulic support production welding new method

A hydraulic support and new method technology, applied in welding equipment, arc welding equipment, manufacturing tools, etc., can solve the problems of increasing cost and production cycle, and achieve the effects of reducing deformation, ensuring product quality, and simple operation process

Inactive Publication Date: 2018-06-01
顾宏娟
View PDF0 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] With the continuous promotion and wide application of hydraulic supports, the demand for hydraulic supports has become larger. To open up the market and improve competitiveness, it is necessary to consider reducing the manufacturing cost of products in order to win in market competition. In the hydraulic support manufacturing industry, welding is completed Finally, annealing treatment must be carried out to eliminate welding residual stress, improve the plasticity of the weld, and improve the comprehensive mechanical properties of the weld, which increases the cost of the product and the production cycle

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] This embodiment provides a new method for producing and welding high-loud hydraulic supports, the steps are as follows:

[0014] The first step is to derust and frost the steel plate, and cut the material according to the specified size;

[0015] The second step: choose the suitable high-strength welding wire;

[0016] Step 3: Welding sequence When welding different types of roof beams, first weld the main ribs and ribs on the inner side, and then weld the main ribs and ribs on the outer side. Welding is carried out symmetrically on both sides; the vertical welds are welded first, and then the horizontal welds are welded;

[0017] Step 4: Clean up the weld bead in time, and wait for the temperature to drop to 50°C before welding the next layer.

[0018] The two butt welds described above need to be symmetrical, and the connections of the joints must be staggered sequentially during multi-pass welding.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

A high-strength hydraulic support production welding new method includes the following steps: a first step, performing rust cleaning and grinding treatment on a steel plate, and cutting the steel plate according to a given size; a second step, selecting an adaptive high-strength welding wire; a third step: firstly welding inner main ribs and inner rib plates and secondly welding outer main ribs and outer rib plates while welding different types of top beams according to a welding sequence, firstly performing whole backing welding, and then performing filling cover surface welding; symmetrically performing welding from the center of a welding joint to two sides; and firstly welding vertical weld joints, and then welding horizontal joints; a fourth step, timely clearing a welding bead, and welding the next layer while the temperature drops to 50 DEG C, wherein two butt-joint welding joints should be symmetrical to each other, connection parts of joints must be staggered during multi-passwelding. The advantages of the invention are that the high-strength hydraulic support production welding new method is simple and skillful in principle, is simple in operation flow, is wide in application range, can strictly control the cutting size, can ensure non-clearance welding, can reduce material waste, can reduce deformation after welding, can ensure the product quality, can prolong the service life of the products, and can reduce the production cost.

Description

technical field [0001] The invention belongs to the field of welding technology, and in particular provides a new production welding method for a high-loud hydraulic support. Background technique [0002] With the continuous promotion and wide application of hydraulic supports, the demand for hydraulic supports has become larger. To open up the market and improve competitiveness, it is necessary to consider reducing the manufacturing cost of products in order to win in market competition. In the hydraulic support manufacturing industry, welding is completed Finally, annealing treatment must be carried out to eliminate welding residual stress, improve the plasticity of the weld, and improve the comprehensive mechanical properties of the weld, which increases the cost of the product and the production cycle. Contents of the invention [0003] The object of the present invention is to solve the above-mentioned existing problems, especially to provide a new method for producin...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/02B23K9/235
CPCB23K9/0026B23K9/02B23K9/235
Inventor 顾宏娟
Owner 顾宏娟
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products