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Residual error network-based detection method for four types of damage of conveyer belt

A damage detection and conveyor belt technology, applied in conveyor objects, conveyor control devices, measuring devices, etc., can solve problems such as safety accidents, large number of sensors, and unsatisfactory effects.

Active Publication Date: 2018-09-07
ANHUI UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The conveyor belt on the belt conveyor often inevitably produces four kinds of damages: "tear", "scratch", "cutting edge" and "pothole" during transportation and use. If these damages cannot be found in time and effectively Processing will seriously affect the service life of the conveyor belt, causing serious economic losses and safety accidents
Some existing methods are more designed for the detection of longitudinal tearing of the conveyor belt. For the four common damages of the conveyor belt, "tear", "scratch", "cut edge" and "pothole" At the same time, there are few researches on detection, and it is necessary to install different detection equipment for different types of damage, which results in a huge number of sensors used, cumbersome installation, high system complexity, high cost, and unsatisfactory effects.

Method used

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  • Residual error network-based detection method for four types of damage of conveyer belt
  • Residual error network-based detection method for four types of damage of conveyer belt
  • Residual error network-based detection method for four types of damage of conveyer belt

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Experimental program
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Embodiment Construction

[0035] Such as figure 1 As shown, the process of the four damage detection methods based on the residual network conveyor belt is:

[0036] (1) Record the video of the conveyor belt under various environments and conditions, install a camera above the conveyor belt or use the existing conveyor belt monitoring camera for long-term uninterrupted video recording of the conveyor belt, and obtain information in different operating states and different time periods , Conveyor belt video data under different light intensities and different temperature and humidity environments;

[0037] (2) Extract image samples from the recorded video and preprocess it;

[0038] (3) Divide the preprocessed image samples into training data sets and test data sets;

[0039] (4) Build a residual network and train it with a training data set;

[0040] (5) Use the test data set to evaluate the trained residual network, input all the picture samples in the test data set into the residual network in tur...

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Abstract

The invention discloses a residual error network-based detection method for four types of damage of a conveyer belt. The method comprises the steps of recording a conveyer belt running video; extracting picture samples from the video and performing preprocessing; dividing a training data set and a test data set; constructing a residual error network and performing training by using the training data set; performing assessment by using the test data set; and performing a series of processes of real-time detection on the conveyer belt by using the residual error network meeting the requirements,thereby real-time detection of the four types of the damage, including "tear", "scratch", "chamfered edges" and "holes", of the conveyer belt. According to the method, the detection of the four typesof the damage of the conveyer belt is realized through the video, so that complicated work due to use of a large amount of sensor detection apparatuses is avoided and the cost is reduced; and an identification network is constructed by using the residual error network, so that the network training precision is improved and the identification error rate is reduced.

Description

technical field [0001] The invention relates to a detection method of "tear", "scratch", "cut edge" and "pothole" of conveyor belt based on residual network image recognition technology. Background technique [0002] Belt conveyor is the main equipment for bulk material transportation, and it is widely used in industrial fields such as ports, chemicals, mines, and grain production. The conveyor belt on the belt conveyor often inevitably produces four kinds of damages: "tear", "scratch", "cutting edge" and "pothole" during transportation and use. If these damages cannot be found in time and effectively Disposal will seriously affect the service life of the conveyor belt, causing serious economic losses and safety accidents. Some existing methods are more designed for the detection of longitudinal tearing of the conveyor belt. For the four common damages of the conveyor belt, "tear", "scratch", "cut edge" and "pothole" At the same time, there are few researches on detection,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06T7/00G01N21/88G01N21/89G01N21/892B65G43/06
Inventor 韩涛黄友锐徐善永凌六一唐超礼
Owner ANHUI UNIV OF SCI & TECH
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