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Structure homogenizing mechanism based large-heat-input gas electrical vertical welding gas shielded flux cored wire

A technology of flux-cored welding wire and large heat input, applied in welding media, manufacturing tools, welding equipment, etc., can solve the problem of limited welding heat input range, decreased elongation of welded joints and low-temperature impact toughness, and cannot be effectively refined, etc. problems, to achieve the effect of good welding process performance and good comprehensive mechanical performance indicators

Active Publication Date: 2019-01-04
BAOSHAN IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] First, the extended high temperature residence time caused by high heat input welding causes a large amount of beneficial alloying elements to be burned, and the alloying effect of the weld is weakened;
[0005] Second, the extension of the high temperature residence time increases the tendency of the original columnar grains to grow. This irreversible process cannot be effectively refined in the subsequent cooling process, and the coarsening of the grains is likely to cause various embrittlements of the welded joints;
[0006] Third, after the cooling rate is reduced, high-temperature solid-state phase transformation is prone to occur, and pro-eutectoid massive ferrite or Widmanstatten structure with coarse grains is f

Method used

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  • Structure homogenizing mechanism based large-heat-input gas electrical vertical welding gas shielded flux cored wire
  • Structure homogenizing mechanism based large-heat-input gas electrical vertical welding gas shielded flux cored wire
  • Structure homogenizing mechanism based large-heat-input gas electrical vertical welding gas shielded flux cored wire

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Embodiment Construction

[0068] The present invention will be further described below in conjunction with embodiment.

[0069] Table 1 shows the chemical composition of the flux-cored wire steel strip of the present invention, the balance of which is reduced iron powder. Table 2 shows the composition of the flux-cored wire powder of the present invention, the balance of which is reduced iron powder. Table 3 shows the chemical composition of the deposited metal in the examples of flux-cored wires designed with five different compositions.

[0070] In the embodiment of the present invention, EH40 grade shipbuilding steel with a wall thickness of 35 mm was selected to conduct a gas-electric vertical welding test with a heat input of about 230 kJ / cm. The welding current is 370-400A, the welding voltage is 39-42V, and the welding speed is 4.0-4.5mm / min. Welding adopts V-shaped groove without blunt edge, the groove angle is 30°±2°, the pair gap is 5-8mm, and the corresponding front opening width is 23-26m...

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Abstract

The invention discloses a tissue homogenizing mechanism based large-heat-input gas electrical vertical welding gas shielded flux cored wire. The tissue homogenizing mechanism based large-heat-input gas electrical vertical welding gas shielded flux cored wire comprises flux-cored wire skin and powder, wherein the flux-cored wire skin adopts a cold-rolled thin steel strip, the powder accounts for 15-25% of total mass of the flux-cored wire, and the powder consists of the following components in percentage by mass: 1-3% of one or two of titanium dioxide or rutile, 2-6% of feldspar, 1-4% of sodiumsilicate, 1-4% of lithium oxide, 4-10% of low-carbon ferromanganese iron, 4-8% of ferrosilicon, 1-5% of aluminium powder, 2-5% of ferro-molybdenum, 2-6% of nickel powder, 4-8% of rare-earth silicon,0.05-0.1% of boron powder, and the balance of reduced iron powder. The structure homogenizing mechanism based large-heat-input gas electrical vertical welding gas shielded flux cored wire can be applied to large-heat-input gas electrical vertical welding of 100 kJ/cm or more for a medium-thickness steel plate, meets large-heat-input gas electrical vertical welding of the steel-grade structural steel medium-thickness plate of 690 MPa or lower, and can reach maximum welding heat input of 300 kJ/cm.

Description

technical field [0001] The invention relates to a gas-shielded flux-cored welding wire, in particular to a high-heat input gas-electric vertical welding gas-shielded flux-cored wire based on a tissue homogenization mechanism, which can be applied to gas-electric vertical welding with a large heat input above 100kJ / cm. Background technique [0002] Gas electric vertical welding is a special vertical upward welding technology based on gas shielded metal welding, generally using CO 2 Gas protection, using water-cooled copper slider or slide plate and welding groove to form a cavity, molten welding metal fills the cavity and then cools to form. With the continuous development of the demand for various steel structures in the current large-scale manufacturing industry, the requirements for the quality and efficiency of steel structure welding are also getting higher and higher. For medium-thick steel plates of commonly used steel structures, through proper welding groove design ...

Claims

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Application Information

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IPC IPC(8): B23K35/368
CPCB23K35/368
Inventor 刘硕翁思源钱伟方曹能
Owner BAOSHAN IRON & STEEL CO LTD
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