A kind of salt-free cold pad-batch dyeing method of unboiled bleached cotton fiber

A cold pad-batch dyeing and cotton fiber technology, which is applied in the field of cotton fiber printing and dyeing, can solve the problems of shortening the dyeing time of reactive dyes, consuming energy and water resources, and not dyeing cotton-type fabrics, so as to improve the fixing rate and dyeing rate , energy saving, high dyeing rate effect

Active Publication Date: 2021-11-19
WUHAN TEXTILE UNIV
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  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In order to avoid the reaction of active groups on dye molecules with chemical bonds of cellulose and improve the utilization rate of dyes, at present, in the dyeing process, a large amount of inorganic salts are mainly added to dyes, such as adding salt to increase dyeing rate, or in dyeing Pre-treatment of cotton fiber with concentrated alkali at high temperature consumes a lot of energy and water resources in the process of treatment, and discharges a large amount of waste liquid, which not only wastes resources, but also causes serious water and soil pollution due to a large amount of saline-alkali discharge. Salinization problem, causing serious pollution to the environment
[0004] Chinese Patent Authorization Announcement No. CN103556449B, the title of the invention is a cotton-type textile cold pad-batch pretreatment method, which adopts the method of changing the cotton-type textile cold-pad-batch process route and the preparation of lye and bleaching solution in the cotton-type textile cold pad-batch process Method, the cotton-type textiles are sequentially pad-rolled with lye mixed with a high proportion of alcoholic organic solvent and sodium hydroxide, and with bleaching solution mixed with a high proportion of alcoholic organic solvent and hydrogen peroxide, and then subjected to cold pad-batch pretreatment, which greatly To a certain extent, the water consumption is reduced and the treatment effect is improved, but it is mainly the pretreatment of cotton-type fabrics through the cold pad-batch method, that is, desizing, scouring and bleaching, and does not dye cotton-type fabrics
[0005] Chinese Patent Publication No. CN103498348A, the name of the invention is a salt-free and low-alkali dyeing method that shortens the dyeing time of reactive dyes. The method adopts mixing the dyed textiles with lye in a high proportion of alcohol organic solvent and a small amount of water with the dye The method of dyeing in the resulting dye solution, although this method shortens the dyeing time of reactive dyes, realizes salt-free dyeing and reduces the amount of alkali agent, but its disadvantage is that the method of exhaust dyeing needs to be carried out at a higher temperature
Although this method solves the problem of large amount of salt and water used in the traditional pad dyeing process, its disadvantages are that the method needs to dry the cotton textile, the process is complicated, and there is a high temperature in the color fixing process after the dyeing process. higher defect
Although this method has less water consumption, low energy consumption, and improves the utilization rate of dyes, its disadvantage is that there is a defect of high temperature in the color fixing treatment after the dyeing process.
[0008] From the existing traditional dyeing process, it can be found that although in the prior art, the problem of more water consumption and salt consumption is solved by adopting the ethanol-water system, and the pad dyeing solves the problem of not needing to be immersed in a water bath for a long time, but In the color fixing process, it still needs to be carried out at a higher temperature, and it is often necessary to add other solutions in the pretreatment to improve the utilization rate and dyeing rate of the dye, so it is necessary to provide a method to simplify the operation process while improving the color fixing process

Method used

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  • A kind of salt-free cold pad-batch dyeing method of unboiled bleached cotton fiber
  • A kind of salt-free cold pad-batch dyeing method of unboiled bleached cotton fiber
  • A kind of salt-free cold pad-batch dyeing method of unboiled bleached cotton fiber

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Experimental program
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Effect test

Embodiment 1

[0032] S1. Preparation of dye solution: put reactive red 195 and sodium carbonate in the mixed solution of ethanol and water, stir evenly to prepare dye solution, wherein the volume ratio of ethanol and water in the dye solution is 80%:20%, dye solution The concentration of reactive dyes in the medium is 5g / L, and the concentration of sodium carbonate is 25g / L;

[0033] S2. Padding dyeing solution: put the unboiled and bleached cotton yarn in the prepared dyeing solution, and pad for 30s at a temperature of 25°C. The excess rate of the unboiled and bleached cotton yarn after liquid is 70%;

[0034] S3. Rolling and stacking: the unboiled and bleached cotton yarn dyed in step S2 is rolled on a coiling machine, and the rolled unboiled and bleached cotton yarn is wrapped in a plastic film and then rotated and stacked, wherein the stacking temperature is 35 ° C. The stacking time is 8h, and the rotation speed is 5r / min;

[0035] S4. Washing: soaping, hot water washing, cold water...

Embodiment 6-10

[0042] On the basis of embodiment 1, wherein the volume ratio of ethanol and water is 85%:15% in the dye liquor, the concentration of reactive dyestuff is 15g / L in the dye liquor, alkaline substance is sodium carbonate, and the concentration of sodium carbonate is 20% ~40g / L, the pad dyeing solution is padded for 17s at a temperature of 27°C, the liquor ratio is 1:25, the excess rate of unboiled and bleached cotton sliver after padding and dyeing solution is 90%, rolled and stacked The best conditions are that the stacking temperature is 30°C, the stacking time is 16h, and the rotation speed is 7r / min.

[0043] In consideration of the influence of the concentration of alkaline substances in the dyeing liquor on the color fixation rate, under the condition that other conditions remain unchanged, by changing the concentration of alkaline substances, the variation law of the color fixation rate of unboiled and bleached cotton sliver is investigated, embodiment 6- 10, as shown in ...

Embodiment 11-15

[0049] On the basis of Example 1, wherein the volume ratio of ethanol and water in the dye liquor is 95%: 5%, the concentration of reactive dyestuff is 25g / L in the dye liquor, alkaline substance is sodium bicarbonate, the concentration of sodium bicarbonate The padding solution is 30g / L, the padding solution is padded for 25s at a temperature of 20-35°C, the bath ratio is 1:30, the excess rate of the unboiled and bleached cotton sliver after the padding solution is 100%, and the rolling The stacking conditions are as follows: the stacking temperature is 30° C., the stacking time is 8 hours, and the rotation speed is 10 r / min.

[0050] In consideration of the influence of the temperature of the pad dyeing solution on the color fixation rate, under the condition that other conditions remain unchanged, by changing the padding temperature, the change law of the color fixation rate of unboiled and bleached cotton sliver is investigated. Examples 11-15, such as Table 3 shows.

[0...

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Abstract

The invention provides a salt-free cold pad-batch dyeing method of unboiled and bleached cotton fibers, which belongs to the field of cotton fiber printing and dyeing. The method is prepared by placing reactive dyes and alkaline substances in a mixed solution of an alcohol organic solvent-water system Dye liquor; put the unboiled and bleached cotton fiber in the prepared dye liquor, and pad the dye liquor by two dipping and two padding methods; roll the dyed unboiled and bleached cotton fiber on a coiling machine, and the coiled cotton fiber Unboiled bleached cotton fibers are wrapped in plastic film and then stacked; after stacking, they are soaped, washed with hot water, washed with cold water and dried; this method combines the characteristics of fast dyeing rate and high dyeing rate in the ethanol-water system Under the high permeability of ethanol, reactive dyes can be used to quickly dye uncooked bleached cotton fibers by padding, and at the same time, under the condition of stacking at room temperature, the dyed cotton fibers can slowly co-exist with hydroxyl groups on cellulose. The valence bond is combined for dyeing, and the color fixation rate of the reactive dye in the alcohol organic solvent-water system is improved under normal temperature conditions.

Description

technical field [0001] The invention belongs to the field of cotton fiber printing and dyeing, in particular to a salt-free cold pad-batch dyeing method of unboiled and bleached cotton fiber. Background technique [0002] Cotton fiber has become the most used natural cellulose fiber for textiles due to its strong hygroscopicity, comfortable wearing, and easy dyeing. Among them, the active groups on the dye molecules are easy to react with the hydroxyl groups on the cellulose, which affects the dyeing performance of cotton fibers. Because the active groups on the dye molecules and the chemical bonds of cellulose have high fastness, the side chains of the cellulose fiber macromolecules The hydroxyl groups on the reactive dyes make the fabric fibers negatively charged in the solution, and the water-soluble groups contained in the reactive dyes exist in the dye solution in the form of anions. Therefore, it is necessary to overcome certain charge obstacles for the dyes to be adso...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06P1/92D06P1/38D06P3/66
CPCD06P1/38D06P1/928D06P3/66
Inventor 徐卫林夏良君王阿明付专周思婕翟丽莎王运利
Owner WUHAN TEXTILE UNIV
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