A kind of reactive dye salt-free dyeing method

A reactive dye and salt-free dyeing technology, which is applied in dyeing, textiles and papermaking, can solve the problems of cationic reagent level dyeing and penetrability decrease, increase of dye consumption and cost, and difficulty in matching chromatograms, etc., to achieve Industrial promotion is easy to implement, improves dyeing rate and color fixation rate, and is easy to operate

Inactive Publication Date: 2015-12-09
DONGHUA UNIV +1
View PDF4 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Low-salt reactive dyes mainly improve the affinity of dyes and fibers by increasing the molecular weight and coplanarity of dyes, reducing the number of sulfonic acid groups, and introducing cationic groups to reduce the amount of salt. The problem with this method is that it is necessary to develop new types of dyes , The chromatogram is not easy to match, it is easy to dye unevenly, and it will increase the amount and cost of dyes
Substitute salts include sodium formate, potassium phthalate, EDTA, sodium citrate, polycarboxylate sodium salt, etc. The main problem is that it will increase the cost of dyeing, and it is difficult to enter the fiber when the molecular weight is large
The cationization method of cotton fiber mainly includes pretreatment of cotton fabric under alkaline conditions by connecting reactive amine compounds on cellulose fibers or using quaternary ammonium salts, but the cationization reagents with small molecular weights have poor directness and low dosage. However, the level dyeing and penetrating properties of macromolecular and polymer cationic reagents are significantly reduced, and the light fastness will also be reduced, and many cationic reagents themselves are not good for the environment.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] Add 10mL of 4g / L reactive brilliant red M-3BE (C.I. reactive red 195) aqueous solution and 2g of pre-swelled cotton fabric with a liquid rate of 70% into a 50mL beaker, heat up to 40°C at 3°C / min and keep it warm for 20min, then add 20mL After ethanol, raise the temperature to 60°C at 2°C / min and keep it warm for 10 minutes, add 2mL of 100g / L soda ash, then raise the temperature to 78°C at 1°C / min and keep it warm for 60 minutes, take out the fabric, wash with water, soap and water to get cotton fabric dyeing finished product. The dye uptake rate can reach 97%, and the color fixation rate is 85%.

Embodiment 2

[0025] Add 20mL 2g / L reactive turquoise blue KM-GB (C.I. reactive blue 231) into a 50mL conical flask, the solvent is a solution of water and ethyl acetate-acetone (volume ratio 1:1) and 2g pre-swelled cotton fabric with 80% liquid loading rate, heat up to 50°C at 3°C / min and keep warm for 10min, add 10mL of ethyl acetate-acetone co-solvent with a volume ratio of 1:1 and heat up to 60°C at 2°C / min And keep it warm for 20 minutes, add 0.2g of soda ash, raise the temperature to reflux state at 1°C / min and keep it warm for 60 minutes, take out the fabric, wash, soap and wash with water to get the finished cotton fabric dyeing. The dye uptake rate is 93%, and the fixation rate is 80%.

Embodiment 3

[0027] Add 10mL 4g / L reactive black KN-B (C.I. reactive black 5), the solvent is a solution of water and isopropanol with a volume ratio of 3:2, and 2g of pre-swelled cotton fabric with a liquid-carrying rate of 100% in a 50mL beaker. Raise the temperature to 60°C at 3°C / min and keep it warm for 10 minutes, add 10mL of isopropanol, raise the temperature to 80°C at 2°C / min and keep it warm for 15min, add 2mL of 100g / L soda ash, raise the temperature to 100°C at 1°C / min and keep it warm for 30min, The fabric is taken out, washed with water, soaped, and washed with water to obtain a cotton fabric dyed product. The dye uptake rate is 97%, and the fixation rate is 83%.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
concentrationaaaaaaaaaa
Login to view more

Abstract

The invention relates to a reactive dye salt-free dyeing method which comprises the following steps of: soaking pre-swelled cotton fabric into reactive dye liquor, heating up to a primary dyeing temperature of 40-100 DEG C and keeping the temperature for 0-20 minutes, adding an organic solvent, heating up to a dyeing temperature of 60-100 DEG C and keeping the temperature for 0-20 minutes, adding soda ash, heating up to a fixation temperature of 40-100 DEG C and keeping the temperature for 30-60 minutes, cooling to room temperature, and carrying out washing, soaping and washing on the cotton fabric. The method is simple and easy to industrialize, is capable of obtaining dye-uptake and fixation rate higher than a traditional reactive dye dyeing process, has relatively good leveling property and is capable of realizing salt-free low-alkaline dyeing.

Description

technical field [0001] The invention belongs to the field of reactive dye dyeing, in particular to a salt-free dyeing method of reactive dyes. Background technique [0002] Reactive dyes have bright color, complete chromatogram, and excellent wet fastness. They are the most important dyes for cellulose fiber dyeing. Salt is difficult to remove through simple physicochemical and biochemical treatments, which brings a great burden to the environment. At present, the development of low-reactive dyes and no-salt dyeing process mainly focuses on the synthesis of new dyes, the research and development of dyeing auxiliaries, fiber modification and the formulation of a reasonable low-salt dyeing process. [0003] Low-salt reactive dyes mainly improve the affinity of dyes and fibers by increasing the molecular weight and coplanarity of dyes, reducing the number of sulfonic acid groups, and introducing cationic groups to reduce the amount of salt. The problem with this method is that...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Patents(China)
IPC IPC(8): D06P1/90D06P1/38D06P3/66D06P5/02
Inventor 何瑾馨杭彩云董霞周浩
Owner DONGHUA UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products