Assembling tool and method for magnetic suspension bearing rotor

A technology of magnetic suspension bearing and assembling tooling, which is applied in the manufacture of stator/rotor body, etc., can solve the problems of scratches, high operation requirements and retention, and achieves simple process, high rotor coaxiality and position accuracy, and convenient removal of parts. Effect

Pending Publication Date: 2019-09-24
TIANJIN TIANGU MECHANICAL MFG
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AI-Extracted Technical Summary

Problems solved by technology

[0003] The rotor includes a sleeve and a plurality of ring-shaped magnetic-conducting sheets, wherein the multiple ring-shaped magnetically-conducting sheets are stacked together and sleeved outside the sleeve; since the parts of the magnetic suspension bearing are all precision parts, the same The requirements for axiality and position accuracy are very high; the rotor as a key component mainly adopts the following installation method: first heat the magnetic guide sheet, and then set multiple magnetic guide sheets on the casing in turn; after the magnetic g...
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Method used

Described locating sleeve 51 comprises interconnected large-diameter portion 511 and small-diameter portion 512; Described large-diameter portion 511 is relatively set with sleeve pipe push structure 6; The positioning sleeve 51 is connected; specifically, the axis of the positioning sleeve 51 is provided with a positioning cylinder 513 with the same shape and size as the sleeve 11; the first annular baffle plate 13 of the rotor 1, the annular magnetic sheet 12 and the The second annular baffle 14 is sequentially sleeved between the i...
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Abstract

The invention belongs to the technical field of magnetic suspension bearings, and particularly discloses an assembling tool and method for a magnetic suspension bearing rotor. The assembling tool comprises a support seat, a first oil cylinder and a second oil cylinder. The first oil cylinder is connected with a rotor assembly structure, and the second oil cylinder is connected with a sleeve pushing structure. The rotor assembly structure comprises a positioning sleeve used for assembling a rotor. A positioning cylinder which is the same as the sleeve in shape and size is arranged at the axis of the positioning sleeve. A first telescopic rod of the first oil cylinder is fixed with the positioning cylinder through a small-diameter part. The sleeve pushing structure comprises a cylindrical sleeve fixing part for pushing the sleeve to a large-diameter part, and a fixing hole matched with the sleeve in shape is formed in the axis of the sleeve fixing part. A push block capable of moving in the axial direction of the fixing hole is arranged at the outer side of the sleeve fixing part; and the push block is fixedly connected with a second telescopic rod on the second oil cylinder. There is no need of heating for rotor assembly, the process is simple and convenient, the coaxiality and the position precision of an installed rotor are high, and the stripping is convenient.

Application Domain

Manufacturing stator/rotor bodies

Technology Topic

Petroleum engineering

Image

  • Assembling tool and method for magnetic suspension bearing rotor
  • Assembling tool and method for magnetic suspension bearing rotor
  • Assembling tool and method for magnetic suspension bearing rotor

Examples

  • Experimental program(1)

Example Embodiment

[0038] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples, and detailed descriptions are as follows with accompanying drawings:
[0039] Such as figure 1 As shown, the rotor 1 to be assembled in the present invention includes a sleeve 11 and a plurality of annular magnetic conductive sheets 12, the plurality of annular magnetic conductive sheets 12 are stacked together and sleeved outside the sleeve 11; The first ring-shaped baffle 13 and the second ring-shaped baffle 14 at both ends of the tube 11, wherein a plurality of ring-shaped magnetic conductive sheets 12 are sandwiched between the first ring-shaped baffle 13 and the second ring-shaped baffle 14.
[0040] Such as Figure 2 to Figure 6 As shown, the present invention discloses an assembling tool for the magnetic suspension bearing rotor 1 with respect to the structure of the rotor 1. The assembling tool includes a support 2, a cylinder one 3 and a cylinder two 4 arranged oppositely at a certain distance; on the cylinder one 3 Connected to the rotor assembly structure 5; The second cylinder 4 is connected to the sleeve pushing structure 6 which is opposite to the rotor assembly structure 5;
[0041] Wherein, the rotor assembly structure 5 includes a positioning sleeve 51 for assembling the rotor 1; the positioning sleeve 51 linearly slides along the upper surface of the support 2 through a sliding table 52; the support 2 is provided with the sliding table 52 matching guide rails; the guide rails are arranged in parallel with the extension and contraction direction of the cylinder one;
[0042] The positioning sleeve 51 includes a large-diameter portion 511 and a small-diameter portion 512 that are connected to each other; the large-diameter portion 511 is arranged opposite to the casing pushing structure 6; the telescopic rod-31 of the cylinder 1-3 passes through the small-diameter portion 512 and the positioning sleeve 51 is connected; specifically, the axis of the positioning sleeve 51 is provided with a positioning cylinder 513 with the same shape and size as the sleeve 11; the first annular baffle 13 of the rotor 1, the annular magnetic sheet 12 and the second annular The baffle 14 is sequentially sleeved between the inner wall of the large-diameter portion 511 and the positioning cylinder 513; in this way, the inner wall of the large-diameter portion 511 is connected to the ring-shaped magnetic sheet 12, the first ring-shaped baffle 13 and the second ring-shaped baffle 14 The outer wall is matched; the outer wall of the positioning sleeve 51 can be matched with the inner circle of the first annular baffle 13, the annular magnetic plate 12 and the second annular baffle 14 to ensure the coaxiality of the rotor 1;
[0043] Preferably, the side wall of the small diameter portion 512 opposite to the cylinder 3 is provided with a support hole that is slidingly fitted with the telescopic rod 31; the telescopic rod 31 passes through the support hole and is fixedly connected to the positioning cylinder 513; , The positioning cylinder 513 can move axially in the positioning sleeve 51 under the action of the telescopic rod 31; in addition, the inner diameter of the small diameter portion 512 is adapted to the outer diameter of the positioning cylinder 513; the axial length of the positioning cylinder 513 is the same as the small diameter The axial lengths of the portions 512 are equal so that the small-diameter portion 512 can exactly accommodate the positioning cylinder 513.
[0044] The sleeve pushing structure 6 includes a cylindrical sleeve fixing portion 61 that pushes the sleeve 11 to the large diameter portion 511; the sleeve fixing portion 61 is fixed on the support 2 by a fixing table 62; the sleeve A fixing hole 611 adapted to the outer shape of the sleeve is provided at the axis of the fixing portion 61; a pushing block 63 that can move axially along the fixing hole 611 is arranged on the outer side of the sleeve fixing portion 61; the pushing block 63 and The second telescopic rod 41 on the second oil cylinder 4 is fixedly connected; the push block 63 is a cylindrical body, and the diameter of the push block 63 is between the diameter of the central hole in the sleeve 11 and the diameter of the fixed hole 611, so that the telescopic rod 31 drives the positioning cylinder When 513 retracts to the small diameter part 512, the second telescopic rod 41 can push the sleeve 11 in the fixing hole 611 to the axis of the large diameter part 511 through the push block 63, thereby realizing the installation of the rotor 1; in addition, the positioning cylinder 513 In the process of moving in the axial direction, the burr and other processing defects on the inner circle of the annular magnetic conductive sheet 12 can be smoothed to a certain extent, so as to avoid jamming when the sleeve 11 enters. In the present invention, the large-diameter portion 511, the small-diameter portion 512, and the sleeve fixing portion 61 are all coaxially arranged to ensure that the sleeve 11 is accurately pushed to the axis of the large-diameter portion 511.
[0045] Preferably, in order to ensure that the first annular baffle 13, the annular magnetic sheet 12 and the second annular baffle 14 are flush with the sleeve in the vertical direction, the outer diameter of the sleeve fixing portion 61 is slightly smaller than or equal to The inner diameter of the large diameter portion 511; so that when the first annular baffle 13, the annular magnetic sheet 12 and the second annular baffle 14 are sleeved on the positioning cylinder 513, the sliding table 52 drives the rotor assembly structure 5 to move to the sleeve At the pipe pushing structure 6, the opposite sides of the sleeve fixing portion 61 and the large diameter portion 511 are closely attached to ensure that the first annular baffle 13, the annular magnetic sheet 12, and the second annular shape are vertical in the large diameter portion 511. Straightness and axial installation are in place.
[0046] In general, the removal of the rotor 1 after the installation is complete is to pass some top pieces through the side wall of the installation tool, thereby topping the rotor 1; however, because the rotor 1 is tightly integrated with the inner wall of the installation tool, this method is not easy to ensure the cover The tube 11 and the annular magnetic sheet 12 are removed at the same time; therefore, the bottom of the large-diameter portion 511 is detachably connected to the side wall in the present invention; specifically, the distance between the bottom of the large-diameter portion 511 and the side wall is axially A number of connecting bolts 53 are evenly distributed in the circumferential direction to facilitate the removal of parts.
[0047] In order to make the removal more convenient, the side wall of the large-diameter part 511 is formed by buckling two semi-circular shells 514 with the same shape, so that it can be easily realized by removing the two semi-circular shells 514 in different directions. All parts of the rotor 1 are unloaded simultaneously.
[0048] In the present invention, since the annular magnetic conductive sheet 12, the first annular baffle 13 and the second annular baffle 14 are closely integrated with the positioning cylinder 513, in order to smoothly retract the positioning cylinder 513 to the small diameter portion 512 and ensure that the sleeve 11 is pushed into the large diameter In the part 511, lubrication measures need to be taken in the central holes of the annular magnetic conductive sheet 12, the first annular baffle 13 and the second annular baffle 14.
[0049] The invention also discloses an assembling method of the assembling tool, which includes the following steps:
[0050] S1, such as figure 2 As shown, the sliding table 52 is adjusted so that the assembly space between the rotor assembly structure 5 and the sleeve pushing structure 6 is separated by a certain distance; at this time, the positioning cylinder 513 is located in the large diameter portion 511, and the two radial directions of the positioning cylinder 513 The end surface is aligned with the radial end surface corresponding to the large diameter portion 511 in the vertical direction;
[0051] S2. The operator sequentially sets the first annular baffle 13, the annular magnetic conductive sheet 12 and the second annular baffle 14 on the positioning cylinder 513;
[0052] S3. The operator inserts the sleeve 11 into the fixing hole 611 of the sleeve fixing portion 61;
[0053] S4, such as image 3 As shown, the sliding table 52 is adjusted to move the rotor assembly structure 5 until it fits with the sleeve pushing structure 6, so as to ensure the verticality of the connected components;
[0054] S5. Open the cylinder one 3, slowly drive the positioning cylinder 513 to move to the side of the small diameter part 512 through the telescopic rod one 31, and open the cylinder one 3 at the same time, and the push block 63 will move the sleeve 11 at the same speed under the action of the telescopic rod two 41 Squeeze into the large diameter part 511;
[0055] S6, such as Figure 4 As shown, when the positioning cylinder 513 is completely located in the small diameter portion 512, the telescopic rod 31 stops moving; at this time, the sleeve 11 is also completely located in the large diameter portion 511, and the rotor 1 is assembled;
[0056] S7. Adjust the sliding table 52 to return the rotor assembly structure 5 to the initial position, and at the same time the second telescopic rod 41 drives the push block 63 back to the outer wall of the fixed hole 611;
[0057] S8, such as Figure 5 As shown, the side wall of the large diameter portion 511 is removed, and the rotor 1 is removed.
[0058] The embodiments of the present invention have been described in detail above, but the content is only the preferred embodiments of the present invention and cannot be considered as limiting the scope of implementation of the present invention. All equal changes and improvements made in accordance with the scope of the application of the present invention should still fall within the scope of the patent of the present invention.

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