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Installation method of rotary kiln

An installation method and technology of rotary kiln, applied in rotary drum furnace, lifting device, lifting frame, etc., can solve problems such as time-consuming, difficult to ensure absolute roundness, error, etc., and achieve the effect of improving calibration accuracy and level.

Active Publication Date: 2019-11-19
中材天安(天津)工程有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The disadvantage of the above-mentioned prior art is that, using the current method of aligning the coaxiality of the cylinder body, the operation is complicated, the measured data is more, and the time is long, and it is difficult to ensure absolute alignment after most cylinders are processed. Therefore, there is still a certain error after measuring the coaxiality. For the installation of small and medium-sized rotary kilns, it can meet the requirements of equipment installation, but for large-scale rotary kilns, it is difficult to meet the requirements of equipment installation, resulting in large-scale rotary kilns. There is always instability in the installation of the kiln

Method used

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Embodiment Construction

[0045] The invention introduces a method for installing a rotary kiln, which includes the following steps:

[0046] S1, forming and installing the base;

[0047] S2, install the supporting wheel and the retaining wheel on the base;

[0048] S3. Precisely adjust the position of the supporting wheel, find the alignment, and then perform secondary fixation;

[0049] S4. Hoist the cylinder body of the rotary kiln above the supporting wheel, and let the cylinder body and the supporting wheel roll and connect;

[0050] S5. Alignment and welding of the cylinder;

[0051] S6, install and align and fix the transmission device.

[0052] Each step is described in detail below.

[0053] In step S1, before forming the base, it is necessary to draw a line according to the installation position of the cylinder, etc., and then pour the foundation of the forming base according to the position of the marking. A layer of steel base can be laid.

[0054] A set of shim irons shall be provide...

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Abstract

The invention relates to cement production equipment installation, in particular to an installation method of a rotary kiln. The installation method comprises the following steps that S1, forming andbase installation are conducted; S2, riding wheel and retainer wheel installation is conducted; S3, a riding wheel position is adjusted, aligned and fixed; S4, barrel bodies is hoisted; S5, alignmentand welding of the barrel bodies are conducted; and S6, a transmission device is installed, aligned and fixed; the step S5 comprises the specific steps that S51, auxiliary calibration frames are correspondingly and fixedly arranged on the inner sides of barrel bodies; S52, the two ends of the barrel bodies are divided into nine equal parts in the circumference directions; S53, nine equal diversionpoints are sorted in sequence, every three groups of points are used as references to draw circles, three centers of the circles on calibration platesare used as references to draw circles, and center positions of the circles are recorded; S54,centre holesare formed in the centre positions of the barrel bodies; and S55, the barrel bodies are connected by bolts, and corrected by using a laser theodolite to ensure the centre holes on the calibration plates be in the same line, and the barrel bodies are welded later. According to the installation method, the effect of barrel body installation coaxiality is improved.

Description

technical field [0001] The invention relates to the installation of cement production equipment, in particular to an installation method of a rotary kiln. Background technique [0002] The rotary kiln is the most important production equipment in the cement powder production process. The installation accuracy of the rotary kiln will directly affect the service life and failure rate of the rotary kiln. [0003] The installation process of the existing rotary kiln includes the following steps: S1, install the forming base; S2, install the support wheel and the retaining wheel on the base; Secondary fixation; S4, hoisting of the cylinder of the rotary kiln, hoisting the rotary kiln above the supporting roller; S5, alignment and welding of the cylinder; S6, installation of the alignment transmission device. In step S5, the alignment of the cylinder is mainly the alignment of the coaxiality between the cylinders, that is, the alignment of the centerline of the cylinder. The cur...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F27B7/22B66F7/10B66F7/28
CPCB66F7/10B66F7/28F27B7/22
Inventor 王金平
Owner 中材天安(天津)工程有限公司
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