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Intelligent defect detection system for paper bottle production and application equipment thereof

A technology of intelligent detection and application equipment, which is applied in the direction of optical testing of flaws/defects, measuring devices, and material analysis through optical means, which can solve the waste of production costs, time-consuming and laborious manual sampling inspection, and the time of manual inspection cannot be extended for a long time, etc. problems, to achieve the effect of ensuring production flexibility and practicability

Active Publication Date: 2019-12-03
苏州市兆众自动化有限公司
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Problems solved by technology

[0002] In the existing dairy and beverage packaging production lines, there is no product that can automatically detect the cover of the packaging carton; the current practice of the manufacturer is to identify the defects of the cover through manual sampling or online visual inspection, and to detect the defects through manual sampling. When defective products are found, the detection method for defective products is unreliable, and there is a great risk of being missed, and even if defective products are lucky enough to be sampled, the possible batch loss of finished products has already been formed. In addition, manual sampling is time-consuming It is laborious and a waste of production cost; while online visual inspection is too fast due to the high speed of the production line, reaching 10 packs per second, making visual identification very difficult. Only relatively obvious defective products can be detected. In addition, due to the fatigue of the naked eye , the time of manual detection cannot be extended for a long time, so missed detection is inevitable

Method used

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  • Intelligent defect detection system for paper bottle production and application equipment thereof
  • Intelligent defect detection system for paper bottle production and application equipment thereof

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Embodiment Construction

[0017] As shown in the figure, an intelligent defect detection system for paper bottle production and its application equipment, the detection system includes a double-station detection module 1, a product sensing module 2, a comparative analysis module 3 and a synchronous blow-off module 4; The double station detection module 1 includes a Top module and a Front module, the Top module collects the top photo of the product, the Front module collects the front photo of the product, and the photos of the two angles of the product transported at high speed are taken and collected by the equipment; The product sensing module 2 described above is used to sense the position of the product and is connected to the equipment for detection; the comparative analysis module 3 compares the collected product photos with the standard sample photos to analyze whether the product deviation exceeds the standard; the described synchronous blowing In addition to module 4, the results obtained by th...

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Abstract

The invention provides a detection system comprising a double-station detection module, a product induction module, a comparative analysis module and a synchronous blow-off module. Application equipment comprises a box body, a detection station, a light source and a photoelectric sensor. The detection station is arranged on the box body; the light source is arranged on the detection station; and the photoelectric sensor is arranged at one side of a product conveying rail. According to the intelligent defect detection system for paper bottle production and application equipment thereof, a double-station camera is used for collecting photos of three to-be-detected areas of a bottle cap; an intelligent camera is used for rapidly shooting product pictures and the pictures are compared with a standard sample for analysis, so that three kinds of defects of products are rapidly and effectively detected. Besides, the system and the equipment can be changed in real time according to field products and online adjustment is carried out, so that the practicability and the production flexibility of the detection equipment are ensured.

Description

technical field [0001] The invention relates to an intelligent defect detection system for paper bottle production and its application equipment. Background technique [0002] In the existing dairy and beverage packaging production lines, there is no product that can automatically detect the cover of the packaging carton; the current practice of the manufacturer is to identify the defects of the cover through manual sampling or online visual inspection, and to detect the defects through manual sampling. When defective products are found, the detection method for defective products is unreliable, and there is a great risk of being missed, and even if defective products are lucky enough to be sampled, the possible batch loss of finished products has already been formed. In addition, manual sampling is time-consuming It is laborious and a waste of production cost; while online visual inspection is too fast due to the high speed of the production line, reaching 10 packs per seco...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N21/90G01N21/88
CPCG01N21/909G01N21/9009G01N21/8806
Inventor 秦勇虞磊顾俊峰陈易双罗桂勤
Owner 苏州市兆众自动化有限公司
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