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Method for quickly repairing high-temperature kiln

A high-temperature, kiln technology, applied in the field of kilns, can solve the problems of long maintenance period, soft and easy to fall off, and damage to refractory materials, and achieve the effects of short maintenance period, reduced shutdown cost and maintenance time

Inactive Publication Date: 2019-12-17
云南濮耐昆钢高温材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Most of the natural gas hot blast stoves are fired with natural gas in the hot blast stove. After the natural gas is burned, most of the flames will directly burn the refractory material on the top of the hot blast stove, which will easily cause damage to the refractory material poured on the top of the hot blast stove. It is soft and easy to fall off. Now the method of overall dismantling is generally used, and the overall removal of the original castable, and then the overall pouring makes the entire maintenance cycle longer, the time is about 10 days, and the maintenance cycle is longer, which affects the use of the hot stove and the company. Production

Method used

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  • Method for quickly repairing high-temperature kiln

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Embodiment Construction

[0021] The present invention will be further described below in conjunction with embodiment, but is not limited to the content on the description.

[0022] The method will be described in detail below in combination with example diagrams.

[0023] As shown in the figure, the figure below is a section view of the repaired furnace body structure, filled with clay bricks, and the place where the working layer bricks are damaged castables. In the actual repair process, the cylinder needs to be rolled downwards, and the cylinder and the ground Contact, so as to build clay bricks and working layer bricks. After the bricks are built, roll the cylinder upwards, pour the joints, and then bake them.

[0024] A method for quickly repairing a high-temperature kiln, which includes the following steps:

[0025] S1: Remove the partially damaged castable 1, and remove the anchor 3 between the castable 1 and the cylinder 2, and inside the castable 1. The anchor 3 remains polished and smooth. ...

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Abstract

The invention discloses a method for quickly repairing a high-temperature kiln. The method comprises the following steps that S1, partially-damaged castable materials are dismantled, an anchoring partis dismantle, and residuals of the anchoring part is polished to be flat; S2, after the damaged castable materials are dismantled, masonry of clay bricks is carried out along a wall of a cylinder, and a new anchoring part is used for fixing during masonry; S3, after the masonry of the clay bricks is completed, the masonry of working layer bricks is carried out on the surfaces of the clay bricks and the surfaces of the original castable materials, and a new anchoring part is used for fixing during masonry; S4, after the masonry of the working layer bricks is completed, the working layer bricksare used as molds, masonry seams outside the cylinder are filled with the castable materials; and S5, after the seams are filled with the castable materials, a hot blast stove is heated and baked after eight hours. According to the method, the maintenance period is short, the time is about 5 days, the maintenance time can be saved, and the blowing out cost is reduced.

Description

technical field [0001] The invention relates to the field of kilns, in particular to a method for quickly repairing high-temperature kilns. Background technique [0002] At present, the horizontal hot blast stoves used by most domestic chemical processing enterprises are all natural gas hot blast stoves, and the high-temperature gas after the burner is used to be directly discharged to the heating workshop through the air duct by the fan. Most of the natural gas hot blast stoves are fired with natural gas in the hot blast stove. After the natural gas burns, most of the flames will directly burn the refractory material on the top of the hot blast stove, which will easily cause damage to the refractory material poured on the top of the hot blast stove. It is soft and easy to fall off. Now the method of overall dismantling is generally used, and the overall removal of the original castable, and then the overall pouring makes the entire maintenance cycle longer, the time is abou...

Claims

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Application Information

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IPC IPC(8): F27D1/16C04B35/105C04B35/106
CPCC04B35/105C04B35/106C04B2235/3206C04B2235/3208C04B2235/3222C04B2235/3418C04B2235/349C04B2235/3826C04B2235/5212F27D1/1621
Inventor 黄波郑杰鲁志燕陈勇周攀
Owner 云南濮耐昆钢高温材料有限公司