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A Design Method of Shield Cutterhead Profile Considering Stratum Variation

A design method and technology of shield cutterhead, which is applied in design optimization/simulation, mining equipment, earthwork drilling and mining, etc., can solve the problem of not considering the earth pressure balance, not calculating the characteristic parameters of the cutterhead contour, and the fuzzy design process of the cutterhead contour And other issues

Active Publication Date: 2020-08-14
NANJING TECH UNIV +2
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0005] 1 (Wang Hongxin. Research on selection of cutter head opening ratio of earth pressure balance shield and its adaptability to strata[J]. Chinese Journal of Civil Engineering, 2010(3):88-92.) From the perspective of ensuring the calculation of excavation rate during continuous excavation The opening ratio of the cutter head was calculated, but the characteristic parameters of the cutter head profile were not calculated, and whether the opening ratio could satisfy the earth pressure balance was not analyzed.
[0006] 2 (Wang Xianyun. Research on Design Method and Process of Geological Adaptive Cutterhead Scheme[D]. Tianjin University, 2012.) Through literature research and CBR (Case-Based Reasoning) cutterhead design model based on AHP (Analytic Hierarchy Process) Research on disk design method without consideration of earth pressure balance and particle passage
[0007] 3 (Guo Wei, Hu Jing, Wang Lei, Liu Jianqin. CFD-Based Research on Distribution Characteristics of Earth Pressure Balance Shield Cutterhead Openings[J]. Chinese Journal of Mechanical Engineering, 2012, 48(17): 144-151.) Using Computational Fluid Dynamics The relationship between the opening ratio and the fluidity of the slag has been scientifically analyzed, but no theoretical calculation method for the opening profile that meets the earth pressure balance has been proposed for the stratum conditions.
[0008] 4 (Chen Wei, Sun Wei, Huo Junzhou. Determination of TBM Cutterhead Opening Area [J]. Mechanical Design and Manufacturing, 2015(05): 29-31+35.) From the perspective of controlling soil discharge and continuous slag discharge A calculation method for the area of ​​the cutterhead opening is proposed, but a calculation method for the cutterhead contour parameters is not proposed based on the principle of earth pressure balance
[0009] 5 (Cutterhead design method for shield machine, application number: CN201710505730.0) Determine the cutterhead material according to the strength of the stratum, select the cutterhead structure according to the permeability coefficient of the stratum, start from the cutterhead material, and aim at different stratum conditions Designing the structure of the cutter head, the design process of the cutter head outline is relatively vague
[0010] 6 (A new type of shield cutterhead for composite strata, application number: CN201811645294.8) This invention proposes a targeted cutterhead with a large central opening ratio, simple installation, and low cost of use. Does not take earth pressure balance into account
This method does not take into account the effect of soil layer conditions on cutterhead design
[0012] In the existing shield cutterhead design methods, there is a lack of a theoretical design method that considers stratum changes and is based on earth pressure balance

Method used

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  • A Design Method of Shield Cutterhead Profile Considering Stratum Variation
  • A Design Method of Shield Cutterhead Profile Considering Stratum Variation
  • A Design Method of Shield Cutterhead Profile Considering Stratum Variation

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Experimental program
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Effect test

Embodiment 1

[0137] From formula (1) and formula (2), when the value range of c is {4,5,6}, r s Approximate values ​​are shown in Table 1.

[0138] Table 1 r when the range of c is {4,5,6} s approximation

[0139] c θ(rad) θ / 2(rad) r s (m)

4 π / 2 π / 4 0.71w 5 0.4π π / 5 0.85w 6 π / 3 π / 6 w

[0140]Take a section tunnel as an example, the tool installation width w is 0.4m, then r s Approximate values ​​are shown in Table 2.

[0141] Table 2 When the range of c is {4,5,6} and w is 0.4m, r s approximation

[0142] c θ(rad) θ / 2(rad) r s (m) approx.

Embodiment 2

[0143] Embodiment 2 Take the tunnel in a section of the Shenzhen Metro as an example. The tunnel passes through the composite stratum, and the top of the cutterhead is buried deep * H is 10m, groundwater depth * Z is 5m, cutter head radius * R is 3.5m, formation parameters are shown in Table 3, * p 0 is 200kPa, *γ w 10kN / m 3 , the tool installation width w is 0.4m, and the formation parameters are shown in Table 3.

[0144] Formation parameter of table 3 embodiment two

[0145]

[0146] It can be divided into 7 calculation conditions:

[0147] 1) 0s c,1 c,4 ≤15 (unit: m).

[0148] 2) 0s c,1 c,4 ≤15 (unit: m).

[0149] 3) 0s c,1 c,4 ≤17 (unit: m).

[0150] 4) 0s c,1 c,4 ≤17 (unit: m).

[0151] 5) 1≤r s c,1 ≤12.5,13.5c,4 ≤15 (unit: m).

[0152] 6) 1≤r s c,1 ≤12.5,15c,4 ≤17 (unit: m).

[0153] 7) 1≤r s c,1 c,4 ≤17 (unit: m).

[0154] Among them, for the calculation condition "7)", the calculation diagram is as follows Figure 4 shown. Since 1≤r s <1.5, so ac...

Embodiment 3

[0174] Embodiment 3 From formula (11) to formula (15), it can be obtained that when the range of c is {4, 6, 8,..., 20}, the included angle θ The values ​​are shown in Table 10.

[0175] Table 10 Possible values ​​of θ when the value range of c is {4,6,8,...,20}

[0176]

[0177] For example, in the case of the calculation condition 7) of Embodiment 2, the d of the largest single block of muck (solitary stone) existing in the complex formation of shield tunneling r is 0.4m, obtained in medium weathered granite strata, and the corresponding passability calculation results are shown in Table 11.

[0178] The passability calculation result of table 11 embodiment three

[0179]

[0180] For calculation cases 1), 2), 3), 4), 5), and 6), each r under each calculation condition must be s The possible values ​​must be calculated accordingly. The lower limit of the opening height of the cutter head is calculated l min , and make the following judgments:

[0181] If a certain...

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Abstract

The present invention proposes a design method for shield cutterhead profile considering stratum changes, and relates to the technical field of full-section tunnel boring machine cutterhead design, the steps of which are: calculating the overlapping diameter of adjacent radius strips; Calculate the opening height range; calculate the lower limit of the opening height according to the passage of muck particles; determine the cutterhead profile parameters. The present invention is a cutter head design method considering the actual stratum conditions, with clear calculation principle and concise calculation process. Aiming at the deficiencies of the prior art, the present invention proposes a design method of the cutter head profile according to local conditions, and proposes a design method of the shield cutter head profile which considers stratum changes, is based on earth pressure balance, and has high soil discharge efficiency.

Description

technical field [0001] The invention relates to the technical field of cutter head design of a full-face tunnel boring machine, in particular to a method for designing the contour of a shield cutter head considering formation changes. [0002] technical background [0003] The shield machine is the main equipment for tunnel excavation in complex stratum environment. The shield machine drives the cutter head to rotate through the spindle to drive the cutter on the cutter head to apply shear stress and friction to the face of the face, and pushes the cutter on the cutter head to apply normal stress to the face of the face through a hydraulic jack to crush and cut the face. surface, to realize excavation by cutting soil and breaking rock. [0004] Currently existing cutterhead design methods, [0005] 1 (Wang Hongxin. Research on selection of cutter head opening ratio of earth pressure balance shield and its adaptability to strata[J]. Chinese Journal of Civil Engineering, 2010...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G06F30/20G06F30/17G06F111/10G06F119/14
CPCE21D9/08
Inventor 韩爱民李彤张心远孙义杰韩如碧施烨辉程荷兰张世豪李璇翟维骏黄凌莉陈冬苏明郝保安
Owner NANJING TECH UNIV