Automatic assembling method and system for water-air intercooler

Abstract

The invention provides an automatic assembling method and system for a water-air intercooler. The method includes the steps of S1, forming ultra-wide inner fins; S2, forming rectangular fins, and obtaining forming result information of the rectangular fins (outer fins); S3, arraying the N inner fins and N flat pipes, arraying the N+1 outer fins in a servo moving mode, and then inserting the N inner fins into the N flat pipes at the same time to form a matrix of the flat pipes (with the inner fins inside) and the outer fins; S4, conveying and distributing the matrix of the flat pipes (with theinner fins inside) and the outer fins by a Y-directional mechanical hand and an X-directional mechanical hand according to conveying and distributing control information; and S5, overall assembling acore of the water-air intercooler to obtain automatic assembling result information of the water-air intercooler. The automatic assembling method and system successfully achieve the purposes that thematrix of the flat pipes (with the inner fins inside) and the outer fins is loaded between the two front and back U-shaped housings non-destructively, all the flat pipes are inserted in rectangular holes of left and right main pieces at the same time, and the two front and back U-shaped housings are inserted in grooves of the main pieces at the same time.

Description

technical field [0001] The present invention relates to the technical field of water-to-air coolers, in particular to an automatic assembly method and system for water-to-air coolers. Background technique [0002] The air pressure of the turbocharged engine increases and the temperature also rises above 100°C, which requires a cooler to cool the supercharged air. The new generation of water-to-air cooler uses cooling water to cool the charge air. Due to its compact structure, flexible installation location, high cooling efficiency and low resistance, it reduces the fuel consumption and emissions of the internal combustion engine and improves the dynamic response. The demand will cover all new turbocharged cars, and the demand is very high. There is an urgent need for an automatic assembly method and system for water-to-air coolers in the prior art. [0003] Patent document CN208696713U discloses a water-to-air cooler motherboard press-fit tooling, which includes fixtures, ...

AI Technical Summary

Problems solved by technology

There is still room for improvement in the structure and performance of this patent

Images