High-sound-insulation carpet as well as preparation method and application thereof

A technology of sound insulation and carpet, applied in the field of high sound insulation carpet and its preparation, can solve the problems of heavy weight of sound insulation mat, increase of production cost, complicated production process, etc., to ensure safety and accuracy, save manufacturing cost, The effect of improving work efficiency

Inactive Publication Date: 2020-10-30
WUXI GISSING AUTO PARTS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the existing technology, the disadvantages of carpets such as heavy weight, high price, and low sound insulation performance have become bottlenecks, restricting the development of carpets in cars, and cannot meet the performance requirements of some cars for carpets
[0003] However, the current production process of automobile sound-proof carpet mainly has the following problems: 1. The raw materials shrink seriously after drying; 2. The production process is complicated, which also greatly increases the production cost; 3. The problem of complicated adjustment of acoustic performance; 4. The preparation process needs to be coated with adhesive, which will inevitably produce harmful substances and is not environmentally friendly; 5. The problem of heavy weight and limited sound insulation effect of the sound insulation pad cannot be solved
However, the carpet is too thick and difficult to dissipate heat due to the multi-layer sound insulation layer and sound absorption layer for sound insulation.

Method used

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  • High-sound-insulation carpet as well as preparation method and application thereof
  • High-sound-insulation carpet as well as preparation method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] This embodiment provides a high-sound-insulation carpet, which includes a face carpet layer, a heavy coat layer and a thermoplastic back-spun cotton layer stacked in sequence. The material of the blanket layer is PET, and the grammage is 700g / m 2 ; The material of the heavy coating is EPDM, and the grammage is 2kg / m 2 ; The grammage of the thermoplastic back-spun cotton layer is 600g / m 2 .

[0040] The preparation method of the high sound insulation carpet described in the present embodiment comprises the following steps:

[0041] (1) The blanket layer, the heavy coating layer and the thermoplastic back-spun cotton layer are sequentially laid on the laying platform to form the base material;

[0042] (2) Clamp the base material obtained in step (1) and send it into an oven for drying. The upper oven temperature of the oven is 320°C, and the lower oven temperature of the oven is 280°C. Warm time is 125s;

[0043] (3) putting the base material after step (2) baking t...

Embodiment 2

[0047] This embodiment provides a high-sound-insulation carpet, which includes a face carpet layer, a heavy coat layer and a thermoplastic back-spun cotton layer stacked in sequence. The material of the blanket layer is LPET, and the grammage is 600g / m 2 ; The material of the heavy coating is EVA, and the grammage is 2kg / m 2 ; The grammage of the thermoplastic back-spun cotton layer is 650g / m 2 .

[0048] The preparation method of the high sound insulation carpet described in the present embodiment comprises the following steps:

[0049] (1) The blanket layer, the heavy coating layer and the thermoplastic back-spun cotton layer are sequentially laid on the laying platform to form the base material;

[0050] (2) The base material obtained in step (1) is clamped and sent to an oven for drying. The upper oven oven temperature of the oven is 325°C, and the lower oven oven oven temperature is 285°C. Warm time is 120s;

[0051] (3) putting the base material after step (2) bakin...

Embodiment 3

[0055] This embodiment provides a high-sound-insulation carpet, which includes a face carpet layer, a heavy coat layer and a thermoplastic back-spun cotton layer stacked in sequence. The material of the blanket layer is PET, and the grammage is 800g / m 2 ; The material of the heavy coating is EPDM, and the grammage is 2kg / m 2 ; The grammage of the thermoplastic back spinning cotton layer is 550g / m 2 .

[0056] The preparation method of the high sound insulation carpet described in the present embodiment comprises the following steps:

[0057] (1) The blanket layer, the heavy coating layer and the thermoplastic back-spun cotton layer are sequentially laid on the laying platform to form the base material;

[0058] (2) Clamp the base material obtained in step (1) and send it into an oven for drying. The upper oven temperature of the oven is 330°C, and the lower oven temperature of the oven is 290°C. Warm time is 115s;

[0059] (3) putting the base material after step (2) baki...

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Abstract

The invention provides a high-sound-insulation carpet as well as a preparation method and application thereof. The high-sound-insulation carpet comprises a surface carpet layer, a heavy coating and athermoplastic respun cotton layer which are sequentially stacked. On the basis of reducing the gram weight and the cost of the carpet, the sound absorption and sound insulation performance of the carpet with high sound insulation performance can still be effectively improved.

Description

technical field [0001] The invention belongs to the technical field of automobile interior decoration, and in particular relates to a high-sound-insulating carpet and a preparation method and application thereof. Background technique [0002] With the rapid development of the automobile industry, people's requirements for automobiles are not only beautiful appearance, but also high requirements for comfort, functionality and noise resistance of interior decoration. During the driving process of automobiles, there will be various This kind of noise is transmitted to the compartment, causing noise pollution to the drivers and passengers. Therefore, car carpets are generally installed on the body sheet metal in the car compartment for sound insulation. In the prior art, the disadvantages of carpets such as heavy weight, high price, and low sound insulation performance have become bottlenecks, restricting the development of carpets in cars, and cannot meet the performance requi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B27/36B32B5/02B32B27/12B32B25/14B32B25/10B32B25/08B32B27/30B32B27/08B32B37/06B32B37/08B32B37/10B32B38/00B60N3/04
CPCB32B5/02B32B25/08B32B25/10B32B25/14B32B27/08B32B27/12B32B27/30B32B27/36B32B37/06B32B37/08B32B37/10B32B38/0004B32B2307/102B32B2307/718B32B2605/08B60N3/048
Inventor 徐高威朱可达
Owner WUXI GISSING AUTO PARTS CO LTD
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