Tooth profile modification design method and processing method for involute spline and gear products of involute spline

An involute spline and design method technology, applied in the field of gear manufacturing, can solve the problems of reduced axial fitting length, reduced centering accuracy, reduced contact area, etc., so as to reduce eccentric load and spline bearing capacity Improve, improve the effect of quality

Active Publication Date: 2020-12-11
HANDE AXLE (ZHUZHOU) GEAR CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Aiming at the problems existing in the prior art when gear splines are processed, the tooth surfaces of the inner and outer splines contact with each other mainly at the highest point of the drum shape, and the contact area is greatly reduced, resulting in increased unit load and wear failure; and inner and outer splines The reduction of the axial fit length of the spline teeth leads to a decrease in the centering accuracy. The present invention provides a modification design method and processing method of the involute spline teeth, which improves the contact load distribution of the tooth surface and reduces the The eccentric load is avoided, and the wear failure caused by the increase of the load per unit area is avoided; the sufficient axial matching length of the key teeth is ensured, thereby ensuring the centering accuracy of the spline fit

Method used

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  • Tooth profile modification design method and processing method for involute spline and gear products of involute spline
  • Tooth profile modification design method and processing method for involute spline and gear products of involute spline
  • Tooth profile modification design method and processing method for involute spline and gear products of involute spline

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Embodiment 1

[0035] Such as figure 1 with figure 2 As shown, this embodiment discloses a tooth modification design method of an involute spline, which includes respectively modifying the tooth direction of the tooth surface at both ends of the key tooth, the tooth top and the root of the tooth at both ends; The tooth surfaces of the tooth teeth are in contact with each other at the middle section of the tooth tooth without modification processing; the length L of the middle section of the tooth tooth without modification processing is calculated according to the calculation formula 2T103 / LΨZHD≤[σp] for the bearing capacity of the involute spline; Among them, T is the transmitted torque; L is the working length of the key; Ψ is the uneven load distribution coefficient; Z is the number of key teeth; H is the working height of the side of the key tooth; with extrusion stress.

[0036] Specifically, the tooth direction modification arc αxh of the tooth surface at both ends of the key tooth,...

Embodiment 2

[0040] This embodiment discloses an involute spline modification processing method using the involute spline tooth modification design method of Embodiment 1, which includes the following steps:

[0041] S1. To adopt the gear rolling process, first determine the amount of rounding αxh of the tooth direction of the tooth surface at both ends of the key tooth, the rounding arc of the top of the tooth at both ends, and the rounding arc of the root according to the modified shape designed for the involute external spline;

[0042] S2. Forming and dressing the grinding wheel for grinding the tooth groove of the spline rubbing cutter, including dressing the tooth profile angle of the grinding wheel and the radius R of the grinding wheel, wherein the tooth profile angle of the dressing wheel corresponds to the tooth profile angle of the spline;

[0043] S3. Use the trimmed grinding wheel to grind the gear rubbing cutter. By adjusting the length of the grinding stroke L, the length of ...

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Abstract

The invention discloses a tooth profile modification design method for an involute spline. The design method comprises the steps that the tooth directions of tooth faces, tooth crests and tooth rootsat the two ends of spline teeth are subjected to arc modification; the tooth faces of the internal and external spline teeth are in contact with the middle sections of the teeth without profile modification; and the length L of the middle sections of the spline teeth which are not modified is calculated according to an involute spline bearing capacity calculation formula 2T103 / LpsiZHD< / =[sigma p].According to the modification method, the tooth face contact load distribution condition is directly improved, the unbalance loading is reduced, and abrasion failure caused by the increase of the unit area load is avoided. Enough axial matching length of the spline teeth is ensured, so that the spline matching and centering precision is ensured, and the quality of gear products is greatly improved. Moreover, the invention discloses a profile modification processing method for the involute spline, the processing method is high in efficiency, no cuttings are generated, the strength is high, andthe method is simple, reliable and easy to implement.

Description

technical field [0001] The invention relates to the field of gear manufacturing, more specifically, to a modification design method and processing method of an involute spline key tooth and a gear product thereof. Background technique [0002] The involute spline is an important way for mechanical parts to cooperate and connect. The spline pair is centered by the contact between the tooth surfaces of the inner and outer spline teeth, and at the same time bears the transmission torque or final shaft force. It has automatic centering and load-bearing capacity. strong features. [0003] However, due to the tooth orientation error and installation coaxiality error of the spline pair during manufacturing, as well as the torsional deformation after loading, the axial load on each key tooth is uneven, especially the edges and torsion at both ends. Deformation has the greatest impact, resulting in eccentric loading at both ends and poor centering accuracy. [0004] In order to imp...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21H5/00
CPCB21H5/00
Inventor 刘波黄桂良张金凤周激波
Owner HANDE AXLE (ZHUZHOU) GEAR CO LTD
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