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129 results about "Gear manufacturing" patented technology

Gear manufacturing refers to the making of gears. Gears can be manufactured by a variety of processes, including casting, forging, extrusion, powder metallurgy, and blanking. As a general rule, however, machining is applied to achieve the final dimensions, shape and surface finish in the gear. The initial operations that produce a semifinishing part ready for gear machining as referred to as blanking operations; the starting product in gear machining is called a gear blank.

Heat balance regulation and control method for energy-saving and efficiency-improving high-precision worm grinding wheel gear grinding machine

The invention provides a heat balance regulation and control method for a high-precision worm grinding wheel gear grinding machine for energy conservation and efficiency improvement. The method comprises the steps of establishing an electric-mechanical-thermal energy balance matrix equation of the worm grinding wheel gear grinding machine, carrying out a gear grinding experiment and carrying out data acquisition and processing, establishing a thermal energy balance equation, establishing a comprehensive energy efficiency model, establishing a comprehensive optimization model, solving the optimization model and the like. The heat balance regulation and control strategy of the worm grinding wheel gear grinding machine is obtained through the method, and a guidance basis is provided for energy conservation and efficiency improvement of the gear grinding machine. And a theoretical model and a guidance basis are provided for heat balance regulation and control of the energy-saving worm grinding wheel gear grinding machine. The device is high in universality and wide in applicability, and can be subsequently popularized and applied to other gear manufacturing machine tools.
Owner:CHONGQING UNIV

Gear manufacturing lathe facilitating waste cleaning, compressing and recycling

The invention relates to the field of gear manufacturing and machining, in particular to a gear manufacturing lathe facilitating waste cleaning, compressing and recycling, which comprises a gear machining lathe, the gear machining lathe comprises a machine body, mounting seats are mounted on two sides of the middle of the top end of the machine body, and working frames are mounted on the tops of the mounting seats; air cylinders are fixedly connected to the tops of the working frames correspondingly, mounting plates are fixedly connected to the telescopic ends of the bottoms of the air cylinders correspondingly, the mounting plates are slidably connected to the front portions of the working frames correspondingly, double-head motors are mounted on the front portions of the mounting plates correspondingly, and gear hobs are fixedly connected to the peripheries of the driving ends, close to the sides, of the double-head motors correspondingly. When chippings are accumulated in the middle bin and reach a certain weight, the chippings can exceed the maximum bearing load of a spring in a rubber plate, so that the rubber plate can be'crushed ', the rubber plate is bent and deformed downwards, at the moment, the chippings can fall into the treatment bin to be subjected to centralized compression treatment, and therefore single-time batch compression can be achieved.
Owner:TAIZHOU FANYU PRECISION GEAR MFG CO LTD

Asymmetric gear worm grinding wheel gear grinding heat equivalent simulation analysis and process parameter optimization method

The invention provides an asymmetric gear worm grinding wheel gear grinding heat equivalent simulation analysis and process parameter optimization method. The method comprises the steps of establishing a transient equivalent simulation analysis model of asymmetric gear worm grinding wheel gear grinding, determining the grinding heat influence degree of different process parameters on tooth surfaces on the two sides, obtaining an optimal process parameter solution set and the like. According to the method, the difference of grinding heat of tooth surfaces on the two sides in the asymmetric worm grinding wheel tooth grinding machining process is considered, technological parameter optimization is carried out, and a theoretical model and a guidance basis are provided for guaranteeing the asymmetric gear tooth grinding machining performance. The method is high in universality and wide in applicability, and can be subsequently popularized and applied to the manufacturing process of other asymmetric gears or other types of gears.
Owner:CHONGQING UNIV

Anti-falling clamp for gear manufacturing

The invention relates to the technical field of gear machining, in particular to an anti-disengaging clamp for gear manufacturing. Comprising an operation table, the operation table is in sliding connection with symmetrically-distributed sliding frames, the operation table is provided with a first power module for driving the symmetrically-distributed sliding frames to move, the sliding frames are rotationally connected with rotating shafts, and the operation table is provided with a second power module for driving the symmetrically-distributed rotating shafts to rotate. The rotating shaft is fixedly connected with pressure discs, the symmetrically distributed pressure discs are used for clamping a straight gear, the outer side of one pressure disc is fixedly connected with a first notch circular ring, the first notch circular ring is provided with uniformly distributed rectangular grooves, and the rectangular grooves are slidably connected with limiting plates. The spur gear is preliminarily clamped through the pressure disc, the limiting plate and the pressurizing plate are clamped between adjacent teeth of the spur gear, the spur gear is prevented from sliding relative to the pressure disc, and effective constraint on radial displacement and circumferential rotation of the spur gear is increased.
Owner:JIANGSU WEIYING MASCH CO LTD

Gear milling equipment for outer rotor of lubricating oil pump

The utility model relates to gear milling equipment for an outer rotor of a lubricating oil pump, which is mainly used for high-precision gear milling of the outer rotor of the lubricating oil pump. The equipment comprises an indexing rotating table and a supporting stand column, a horizontal mechanical sliding table is arranged at the bottom of the supporting stand column, and the horizontal mechanical sliding table and the indexing rotating table are arranged in a matched mode. Two symmetrically-distributed gear manufacturing tools are arranged above the indexing rotary workbench and used for fixing a gear to be machined. A vertical mechanical sliding table is arranged above the supporting stand column, a gear milling supporting frame is arranged on the outer side of the vertical mechanical sliding table, and a milling head is installed on the gear milling supporting frame. The indexing rotating table can drive the planetary reducer through the servo motor to achieve accurate indexing. The gear manufacturing tool comprises an upper positioning block, a matching groove and a correction hole and is used for accurately positioning and fixing a gear. The equipment has the characteristics of high automation degree, high machining precision and high stability, and is suitable for machining the outer rotors of the lubricating oil pumps on a large scale.
Owner:JI NAN HUI YUAN CHI LUN YOU XIAN GONG SI

Sectional combined type worm grinding wheel based on spiral surface structuring and laser trimming method

The invention discloses a segmented combined type worm grinding wheel based on spiral surface structuring and a laser finishing method, and belongs to the technical field of precise gear grinding. The working surface of the inner side of a spiral tooth groove of the worm grinding wheel at least comprises a section of structured area and a section of unstructured area in the axial direction; the structured area is provided with a crescent groove used for forming a grinding fluid storage and abrasive dust discharge channel in the grinding process. And the unstructured area keeps a continuous grinding surface and is used for finishing the surface of the machined workpiece in the structured area. According to the method, the laser processing head is controlled through multi-axis linkage to accurately describe an arc-shaped processing track in a spiral expansion coordinate system, the morphology consistency and the space precision of grooves are guaranteed, and the manufactured worm grinding wheel has good cooling, chip removal and accurate grinding performance and is suitable for high-efficiency and high-precision gear manufacturing.
Owner:HUNAN UNIV OF SCI & TECH

A broach for gear machining and its finishing device

This invention provides a broach for gear machining and its finishing device, relating to the field of gear manufacturing technology. The broach and finishing device include a bed, a drive unit, a CNC system, a clamping device, a coolant storage tank, a high-pressure air supply device, a dust extraction device, and two sets of cooling pumps. When the coolant cooling effect is insufficient, the invention increases the coolant flow rate through an electrically controlled flow valve to improve the cooling effect. If necessary, forced cooling can be achieved by simultaneously activating two sets of cooling pumps, significantly enhancing the cooling effect. The high-pressure air supply device provides high-pressure air to the compressed air nozzle, which is then sprayed onto the surface of the CBN grinding wheel through the jet chamber outlet to clean the surface, effectively reducing clogging and the frequency of grinding wheel dressing. Simultaneously, the dust extraction device, dust extraction pipe, and dust extraction hood remove dust from inside the grinding wheel hood, reducing floating dust and preventing dust from adhering to the grinding wheel surface and entering the grinding area.
Owner:YI LI TOOLS CO LTD ZHEJIANG

Strain Wave Gear Manufacturing Method

ActiveKR102991231B1Gear wheelGear (shape)
A method for manufacturing a wave gear device comprises: a hot forming step of hot forming an alloy steel composed of nickel, copper, molybdenum, and silicon into a first molded product having a silk hat-type housing shape at a first temperature of 950 to 1300°C; a normalizing step of isolating the first molded product at the first temperature for a predetermined time and, after the isolating time has elapsed, slowly cooling the first molded product to a second temperature of 750 to 900°C; an austempering step of isolating the first molded product at the second temperature and then cooling it to a third temperature of 250 to 400°C to form residual austenite in the first molded product; a heat treatment step of isolating the first molded product that has undergone the austempering step at the third temperature and then cooling it at room temperature to stabilize the microstructure of the first molded product; and a gear forming step of turning and toothing the first molded product that has undergone the heat treatment step to form a second molded product having a soluble external gear shape. The method comprises a step and a trip step of applying impact to the surface of the second molded product to induce a processing-induced transformation in some of the austenite remaining in the second molded product, thereby transforming the surface of the second molded product into martensite.
Owner:SBBTECH

A large gear heat treatment apparatus

The present application relates to the field of gear manufacturing equipment, specifically is a kind of large gear heat treatment equipment, including fixture tooling, fixture tooling left side is provided with vertical, transverse moving load block by track drive assembly, load block right side lower part is fixedly installed with support plate, the processing equipment further includes the induction unit of different specifications gear slot by quick release replacement and adaptive compensation combined mode, and the decarburization unit for scraping off carbon, the present application adopts the way of quick release replacement induction block to adapt to different specifications gear slot heating, and two induction blocks are driven by connecting assembly to realize micro distance adjustment, so that the working surface of induction block always maintains constant spacing with gear slot side, guaranteeing quenching layer depth and uniformity, during the induction block movement heating process, the tooth slot side is cleaned in real time by scraping spring piece, effectively maintain the stability of working surface and gear slot gap, further improve the heat transfer performance.
Owner:SHANDONG BAOHUA HEAVY IND MASCH CO LTD

Differential lock online detection system

The invention provides a differential lock on-line detection system, and relates to the technical field of differential mechanism production, the differential lock on-line detection system comprises a rack, two conveying chains, a bottom support, a clamping plate and a storage battery, each conveying chain comprises chain links which are rotatably connected in sequence and rollers which are rotatably connected to the middles of the chain links, and the bottom support and the clamping plate are located above and below the conveying chains respectively; a plurality of positioning guide rods are fixedly arranged on the bottom support, guide shaft sleeves matched with the positioning guide rods are fixedly arranged on the clamping plate, the positioning guide rods are inserted into the guide shaft sleeves, a driving mechanism capable of driving the bottom support and the clamping plate to be close to or away from each other is arranged between the bottom support and the clamping plate, and a roller located between the bottom plate and the clamping plate can be clamped when the bottom plate and the clamping plate are close to each other; the differential lock to be detected is detachably assembled on the bottom support, the storage battery is arranged on the bottom support or the clamping plate, and the storage battery is provided with a power connection jack matched with the power connection plug of the differential lock. The method has the advantages of high detection efficiency and the like.
Owner:HUBEI BEICHEN TRANSMISSION SYST TECH CO LTD

Method for manufacturing powder metallurgy high-speed gear

The invention discloses a manufacturing method of a powder metallurgy high-speed gear. The manufacturing method comprises the following steps of raw material mixing, wherein raw materials of a gear body and raw materials of a copper shaft sleeve are mixed in proportion; compression molding: filling the gear main body die cavity with a raw material of the gear main body to form a gear main body die blank; filling a raw material of the copper shaft sleeve into the copper shaft sleeve die cavity to form a copper shaft sleeve die blank; follow-up treatment is conducted, specifically, the formed gear body mold base and the copper shaft sleeve mold base are sintered; the sintered gear body is subjected to heat treatment, and the sintered copper shaft sleeve is subjected to oil immersion; assembling: slowly pressing the copper shaft sleeve in the gear shaft sleeve hole, and aligning the bottom end of the copper shaft sleeve to the bottom surface of the gear main body after pressing; the production process can be greatly simplified, the production period is remarkably shortened, the manufacturing cost can be effectively reduced, and double optimization of performance and economical efficiency is achieved.
Owner:GUANGZHOU GUANGMING METAL PROD LLC

A gear milling machine tool for gear manufacturing

The present invention relates to the field of gear manufacturing equipment, in particular to a gear milling machine for gear manufacturing, including a gear milling machine, the gear milling machine including a bottom bin, a protective cover fixedly connected to the top of the bottom bin, a stand fixedly connected to the middle and rear part of the top of the bottom bin, a fixed bin fixedly connected to the rear part of the stand, an air pump installed inside the fixed bin, a diversion pipe installed at the air pump outlet, connecting pipes fixedly connected to the middle parts of both ends of the diversion pipe, the connecting pipes are arranged on the inner side of the opening, the openings are opened on both sides of the middle and lower part of the fixed frame, the end of the connecting pipe away from the diversion pipe is fixedly connected to the air bin, the air bin is rotatably connected to the outer periphery of the connecting shaft, the present invention enables the upper outlet to guide the airflow through the impact pipe, thereby cleaning the cutting point between the milling cutter and the end face gear, avoiding the accumulation of debris during milling, and affecting the milling quality.
Owner:TAIZHOU LIHUA MACNINERY

A surface degreasing device for gear manufacturing

This utility model discloses a surface degreasing device for gear production, relating to the technical field of gear production equipment. The utility model includes a cleaning tank, and further includes: an degreasing section disposed on the cleaning tank for holding the gears to be degreased; a rotating section disposed inside the cleaning tank for driving the degreasing section to rotate; and a stirring section located inside the cleaning tank for stirring the mixture of cleaning fluid and oil. After the cleaning fluid is poured into the cleaning tank, the gears to be degreased are poured into the degreasing section, and then the rotating section drives the degreasing section to rotate, ensuring uniform contact between the gears and the cleaning fluid. This utility model, by incorporating a rotating section, solves the problem in existing degreasing devices where it is inconvenient to rotate the gears in the cleaning fluid, resulting in uneven contact between the surface of each gear and the degreasing agent, thus affecting the overall cleanliness of the gears.
Owner:TANGSHAN BAISHENG MECHANICAL EQUIP CO LTD

A method for producing 22CrMoNbH heavy-duty niobium-containing gear steel

This invention belongs to the field of metallurgical technology and relates to a production method for 22CrMoNbH heavy-duty niobium-containing gear steel. The method comprises three parts: chemical composition design, smelting production, and rolling production. The smelting process employs a four-stage process of "converter smelting – LF refining – RH vacuum degassing + continuous casting," precisely controlling impurity content and alloy uniformity. The rolling process utilizes "temperature-controlled rolling – slow cooling," optimizing microstructure and properties through dual electromagnetic stirring, temperature-controlled rolling, and slow cooling treatment. This invention, through niobium microalloying and synergistic process innovation, achieves a gear steel grain size ≥8 and a hardenability bandwidth ≤3HRC, significantly improving comprehensive mechanical properties and fatigue resistance. It can directly replace imported high-end heavy-duty gear steel, offering good production economics and is suitable for heavy-duty gear manufacturing in the automotive, heavy machinery, and other fields.
Owner:HUNAN VALIN XIANGTAN IRON & STEEL CO LTD

Sun gear hub gear welding detection device

The utility model relates to the technical field of sun gear manufacturing, and discloses a sun gear hub gear welding detection device, which comprises a positioning feeding part, the detection assembly comprises a detection table, a transfer part, a clamping part, an ultrasonic probe and a positioning rotating part, the detection table is arranged on one side of the positioning feeding part, a detection groove is formed in the detection table, at least one part of the positioning rotating part is arranged in the detection groove, the transfer part is installed on the detection table, the clamping part is installed on the transfer part, and the ultrasonic probe is installed on the clamping part; the positioning discharging part is arranged on one side, far away from the positioning feeding part, of the detection table; the waste collecting box is arranged on the side, away from the detection table, of the positioning discharging part. According to the sun gear hub gear welding detection device, the transfer part controls the clamping part to clamp the to-be-detected welding piece on the positioning feeding part, the to-be-detected welding piece is transferred to the positioning rotating part to be detected under the control of the transfer part, the whole process is automatic, time and labor are saved, and the detection efficiency is greatly improved.
Owner:DEWEISHI (WUXI) INTELLIGENT MFG CO LTD

Hafnium microalloyed gear steel with low heat treatment deformation and preparation method thereof

The invention discloses low-heat-treatment-deformation hafnium microalloyed gear steel and a preparation method thereof, and belongs to the technical field of high-temperature carburized gear steel. The gear steel comprises the following components in percentage by mass: 0.17%-0.23% of C, 0.15%-0.35% of Si, 0.80%-1.10% of Mn, 1.00%-1.30% of Cr, 0.01%-0.10% of Ti, 0.02%-0.10% of Hf, less than or equal to 0.020% of P, less than or equal to 0.015% of S and the balance of Fe and impurities, and the ratio of Hf to Ti is controlled to be 0.4-1.5. The preparation method comprises the steps of smelting, continuous casting, rolling, controlled cooling and low-deformation heat treatment. Through Hf microalloying, the high-temperature stability of HfN / C and the thermal expansion property matched with a matrix are utilized, after carburization is conducted at the temperature larger than or equal to 930 DEG C, ASTM 8-grade or above superfine grains can still be kept, the quenching stress is remarkably reduced, the tooth direction deviation of the gear is smaller than or equal to 0.05 mm, unification of high-temperature efficient carburization and extremely low deformation is achieved, and the high-precision gear is suitable for manufacturing of new energy automobiles and other high-precision gears.
Owner:CHONGQING LANDAI POWERTRAIN CO LTD

A surface cleaning apparatus for gear machining

This invention discloses a surface cleaning device for gear processing, relating to the field of gear manufacturing technology. The device includes a main frame with a mounting platform on it. A feed conveyor and a discharge conveyor for conveying the gear to be cleaned are fixedly mounted on the surface of the mounting platform. A clamping and cleaning mechanism includes multiple rubber blocks mounted on the mounting platform for fixing the gear to be cleaned. Each rubber block is fixedly mounted on an L-shaped extrusion plate. The device also includes multiple cleaning brush cylinders fixedly mounted on the mounting platform for cleaning the gear to be cleaned. The cleaning brush cylinders rotate, and the gear to be cleaned rotates on its own axis to clean the gaps between the teeth of the gear. Simultaneously, the opposing rotation between adjacent cleaning brush cylinders provides thorough tangential cleaning of the gaps between the teeth. By applying forces in different directions, the dirt adhering to the gaps between the teeth is thoroughly scraped away, thereby improving the cleanliness of the gear to be cleaned.
Owner:CHANGCHUN UNIV

A worm gear manufacturing process method applied to a humanoid robot dexterous hand

PendingCN122274207AImprove shear resistanceEnhanced resistance to peelingHumanoid robot naoManufacturing technology
This application relates to the field of micro-mechanical component manufacturing technology, and discloses a manufacturing process for a worm gear in a humanoid robot's dexterous hand, comprising: S1, preparing a sacrificial layer template with a three-dimensional negative mold and a micro-anchoring structure using photolithography; S2, conformally depositing a functional surface shell using atomic layer deposition (ALD) and forming corresponding prefabricated physical interlocks thereon; S3, depositing an intermediate bonding layer with a material composition gradient; S4, melting a metal material using additive manufacturing to form a structural body, wherein in S4, the high-temperature molten metal undergoes atomic diffusion to form metallurgical bonds when in contact with the intermediate bonding layer, and simultaneously fills into the prefabricated physical interlocks and solidifies to form a micro-mechanical interlock; and S5, removing the sacrificial layer template. This invention achieves a strong bond between the metal substrate and the ceramic shell through the synergistic effect of metallurgical bonding and micro-mechanical interlocks, producing a heterogeneous composite worm gear that is hard on the outside and tough on the inside, and is precisely formed.
Owner:DONGGUAN HANTAI PRECISION METAL PROD CO LTD

Face gear numerical control machining system and machining method

The invention discloses a face gear numerical control machining system and method, and relates to the technical field of face gear production, the face gear numerical control machining system comprises a machine shell, a workpiece and a machining part, the machining part comprises a mounting plate, a mounting shaft and a reciprocating motion module, the reciprocating motion module comprises a mounting sliding block, a grinding wheel is mounted on the mounting sliding block, and the grinding wheel is mounted on the mounting sliding block; after the workpiece is installed on the installation shaft through the key and the key groove, the installation sliding block moves from the initial position to the clamping position to automatically clamp the workpiece, then the workpiece reciprocates between the clamping position and the machining position along with the installation sliding block, and the workpiece rotates by a preset angle multiple times along with the installation shaft; when the workpiece is taken down, the mounting shaft is automatically unlocked along with the return of the mounting sliding block to the initial position, so that a gap is formed between the workpiece and the mounting shaft, the workpiece is conveniently replaced, and meanwhile, the mounting shaft rotates by one circle during machining, so that the relative angle of the mounting shaft is not changed when the workpiece is taken down.
Owner:JIANGSU APTE LIGHTING TECH CO LTD

Wear-resistant EPS worm gear and preparation process and application thereof

This invention discloses a wear-resistant EPS worm gear, its manufacturing process, and its applications, belonging to the field of EPS worm gear manufacturing technology. From the inside out, it comprises a metal mandrel, a skeleton layer, and a wear-resistant gear ring. The skeleton layer comprises the following raw materials: 15-30% inorganic reinforcing fiber, 5-20% reinforcing filler, 5-15% polyethylene oxide-polydimethylsiloxane-polyethylene oxide triblock copolymer, 0.5-2.5% cyclotriphosphazene-PMMH-6 polymer, 0.1-0.8% antioxidant, 0.05-0.5% EBS wax, and the balance nylon. The wear-resistant gear ring comprises the following raw materials: 3-12% nano-ceramic precursor, 5-20% wear-resistant filler, 7-20% polymer fiber, 0.1-1.5% antioxidant, and the balance polyphenylene sulfide. This wear-resistant EPS worm gear possesses wear resistance, stable friction performance, excellent damping, and high and low temperature stability, and can be widely used in automotive electric power steering systems.
Owner:ZHUZHOU TIMES ENG PLASTICS TECH CO LTD

Worm grinding wheel asymmetric gear grinding allowance accurate distribution method considering residual stress and machining efficiency

The invention provides a worm grinding wheel grinding asymmetric gear allowance accurate distribution method considering residual stress and machining efficiency. The method comprises the steps of building a local three-dimensional model of the asymmetric gear and the worm grinding wheel, obtaining a residual stress function relation, building a grinding specific energy model, building a comprehensive optimization model, solving the optimization model and the like. According to the method, a theoretical model and a guidance basis are provided for precise distribution of the asymmetric gear grinding allowance considering the machining quality and the machining efficiency. The method is high in universality and wide in applicability, and can be subsequently popularized and applied to other gear manufacturing processes.
Owner:CHONGQING UNIV +1

Gear milling machine tool for gear manufacturing

The invention relates to the field of gear manufacturing equipment, in particular to a gear milling machine tool for gear manufacturing, which comprises a gear milling machine tool, the gear milling machine tool comprises a bottom bin, the top of the bottom bin is fixedly connected with a protective cover, the middle rear part of the top end of the bottom bin is fixedly connected with a vertical frame, and the rear part of the vertical frame is fixedly connected with a fixed bin; an air pump is installed in the fixing bin, a flow dividing pipe is installed at an air outlet of the air pump, connecting pipes are fixedly connected to the middles of the two ends of the flow dividing pipe and arranged on the inner sides of openings, the openings are formed in the two sides of the lower middle portion of the fixing frame, and air bins are fixedly connected to the ends, away from the flow dividing pipe, of the connecting pipes; according to the device, airflow can be guided out through the upper outlet through the impact pipe, cleaning of the cutting position between the milling cutter and the end face gear is achieved, and the situation that chippings are accumulated in the milling process, and the milling quality is affected is avoided.
Owner:TAIZHOU LIHUA MACNINERY

Machine tool, gear measuring device, error measuring method, gear manufacturing method, and computer program

To provide a technique capable of measuring a gear shape error.SOLUTION: The machine tool includes a controller configured to execute an error measurement process. In the error measurement processing, an approach start point and an approach direction of a touch trigger probe held by a tool holding device are determined based on a posture of a gear-shaped workpiece held by a workpiece holding device, an actuator is controlled to move the touch trigger probe from the approach start point in the approach direction, and a center position of a tip ball of the touch trigger probe when the touch trigger probe is brought into contact with a surface of the workpiece by the movement is obtained, the method includes determining a candidate value of an error between a gear shape and a target shape of a gear product, generating a cross-sectional model representing a cross-sectional shape of a tooth surface based on the candidate value, the target shape, and a posture, obtaining a minimum distance between the cross-sectional model and a center position, changing the candidate value, and determining, as the error, a candidate value at which an absolute value of a difference between the minimum distance and a radius of a tip ball is equal to or less than an allowable value.SELECTED DRAWING: Figure 6
Owner:YAMAZAKI MAZAK KK

Mistake-proofing device for machining inner teeth of special-shaped sliding sleeve

The utility model relates to the technical field of gearbox gear manufacturing, and discloses a special-shaped sliding sleeve internal tooth processing mistake proofing device which comprises a transition faceplate, a platform is arranged on the transition faceplate and used for placing a sliding sleeve, a detection part is arranged on the transition faceplate and comprises a plurality of detection units, each detection unit comprises an air inlet hole and an airtight hole, the air inlet holes are communicated with the airtight holes, and the airtight holes are communicated with the platform. The orifice of the airtight hole is positioned on the platform and is matched with the positioning surface of the sliding sleeve; the angular limiting part is used for carrying out angular limiting on the sliding sleeve; and the radial limiting part is used for radially limiting the sliding sleeve. Whether a product is in place and is in a forward direction or not is automatically detected through gas pressure, and after the position is completely accurate, subsequent machining operation is started as a precondition, so that deviation between the product and a cutter axis caused by steel chipping between a workpiece and a tool is avoided, the product quality and the machining efficiency are greatly improved, the service life of the cutter is greatly prolonged, and the production cost is reduced. And automatic production of a production line is realized.
Owner:CHENGDU HAONENG TECH CO LTD

Gear manufacturing and cleaning equipment with filtering and recycling structure

The invention discloses gear manufacturing and cleaning equipment with a filtering and recycling structure, and relates to the technical field of gear cleaning, the gear manufacturing and cleaning equipment comprises a vertical frame and a cleaning box, the vertical frame is fixed to one side of the top end of the cleaning box, and a multi-time cleaning mechanism is arranged on one side of the vertical frame and comprises a fixing plate; the fixing plate is fixed to the top end of one side of the vertical frame, a first motor and a vertical plate are arranged on the two sides of the top end of the fixing plate respectively, a rotating disc is rotationally connected to the inner side of the vertical plate, and an output shaft of the first motor is connected with the rotating disc. According to the gear cleaning device, the multi-time cleaning mechanism is arranged, primary cleaning is spraying washing matched with a brush sleeve, secondary cleaning is vibration cleaning of primary cleaning accumulated water, water is saved, and meanwhile the gear cleaning effect is effectively improved; the aim of connecting the multi-position gear to the sleeve rod can be achieved, so that the gear cleaning speed is increased, and the working efficiency is improved.
Owner:TAIZHOU JIAHE MASCH CO LTD

Production process for reducing oxide inclusion of 20CrMnTiH gear steel

The invention relates to the technical field of metallurgy, in particular to a production process for reducing oxide inclusions of 20CrMnTiH gear steel. The process sequentially comprises the steps of electric furnace primary smelting, LF refining, RH vacuum treatment, continuous casting and rolling. The core of the method is that through whole-process systematic cooperative control, key process parameters such as an electric furnace end point, LF white slag refining, RH calcium treatment and continuous casting electromagnetic stirring and pulling speed are accurately regulated and controlled, and a set of complete inclusion prevention and treatment system is formed. According to the method, the total oxygen content in the steel can be stably controlled to be smaller than or equal to 15 ppm, and the grades of B-class and D-class inclusions are both smaller than or equal to 1.5, so that the fatigue life and the mechanical property consistency of the steel are remarkably prolonged, and the harsh requirement of high-end gear manufacturing for the material cleanliness is met.
Owner:BENGANG STEEL PLATES CO LTD

Intelligent synchronous control method and system for dual-drive running-in equipment of steering gear

The invention provides a steering gear dual-drive running-in equipment intelligent synchronous control method and system, and relates to the technical field of automobile steering gear manufacturing, and the method comprises the steps: obtaining global adjustment parameters through vibration data analysis, sub-condition division, multi-target optimization and Gaussian mixture; and an active-disturbance-rejection controller is combined with a second-order reaching law to suppress mode switching synchronization precision deviation, and a synchronization control algorithm is used for compensation. According to the invention, accurate synchronous control of the dual-drive running-in equipment of the steering gear under complex working conditions is realized, and the running-in quality and the equipment operation stability are improved.
Owner:ZHEJIANG ELECTROMECHANICAL VOCATIONAL & TECH COLLEGE

Quenching device for cast gear production

The utility model relates to the field of gear production, and discloses a quenching device for cast gear production, which comprises a quenching bath, a bearing table for bearing a gear and a lifting assembly for driving the bearing table to lift are arranged in the quenching bath, a support frame is arranged at the top of the quenching bath, and a rotating frame and an adjusting assembly for adjusting the angle of the rotating frame are arranged at the top of the support frame. A rotating assembly used for driving the bearing table to rotate is arranged on the rotating frame, a heating assembly is arranged on the side, away from the supporting frame, of the top of the quenching pool, the bearing table can penetrate through the heating assembly, and a connecting column capable of penetrating through the gear is arranged at the top of the bearing table. By arranging the bearing table with the connecting columns, the gear to be quenched can be firmly fixed, it can be ensured that the gear is always located at the correct position in the heating and cooling process, and even if the friction force is reduced after the gear makes contact with cooling liquid, the gear can still be firmly fixed to the bearing table; and the falling or deviation phenomenon caused by insufficient friction force is avoided.
Owner:HANGZHOU ZHENGYUAN GEAR MFR

Synchronizer tooth precision detection method, electronic device and storage medium

The present application relates to the technical field of gear manufacturing, and in particular to a method, electronic device, and storage medium for detecting the precision of synchronizer coupling teeth. The detection method comprises: locating the pitch circle of the coupling teeth, wherein the circumference of the pitch circle intersects with each of the coupling teeth to form a reference point, and using the plane where the reference point is located as a reference section; obtaining the coordinates of the reference point on the reference section, and obtaining a single tooth pitch based on the coordinates of two adjacent reference points; obtaining a comprehensive deviation of the tooth pitch based on the single tooth pitch, and evaluating the synchronizer coupling tooth precision based on the comprehensive deviation of the tooth pitch. The method provided by the present application is simple and easy to implement, requires a small amount of data to be processed, can quickly and accurately evaluate the coupling tooth precision, and obtains a comprehensive evaluation of the coupling tooth precision, and the detection result is objective and reliable.
Owner:DONGFENG MOTOR GRP

Gear machining tool for heavy truck gear manufacturing

The invention relates to the technical field of gear manufacturing, in particular to a gear machining tool for heavy truck gear manufacturing. The gear machining tool comprises a collecting box, a supporting assembly is arranged on the inner side of the collecting box, the collecting box is connected with an external recycling treatment structure through a pipeline, and an adjusting assembly and an extrusion assembly are arranged at the upper end of the supporting assembly; and one end of the extrusion assembly is connected with the upper surface of the adjusting assembly, detection assemblies are arranged on one side of the supporting assembly at intervals, and the supporting assembly comprises a rotating support fixedly arranged in the collecting box and a mounting disc fixedly connected to the upper end of the rotating support. Through the arrangement of the adjusting assembly and the extrusion assembly, the mounting strip can always extrude the inner side of the cutting area, elastic deformation of the overhanging part of the workpiece is reduced, the quality of gear shaping machining of a gear is improved, and therefore the safety of the gear workpiece used in a heavy truck transmission system is improved; and the device can adapt to gear shaping machining of tooth grooves in the inner side and the outer side of the gear workpiece, and the production cost is effectively reduced.
Owner:TAIZHOU KAICHENG MASCH MFG CO LTD