The invention discloses a design method of
a diamond roller for finishing a worm
grinding wheel, which comprises the following steps of: firstly, finishing design of an
involute gear tooth profile modification curve in a quadratic curve splicing manner, and obtaining a modification
involute tooth surface equation based on an
involute modification principle; then a meshing coordinate
system based on a hypothetical rack method is established, a hypothetical rack
tooth surface equation is obtained through meshing solving of the modification involute
tooth surface equation, and furthermore, a worm
grinding wheel tooth
surface equation is obtained through secondary meshing solving of the hypothetical rack tooth
surface equation; and finally, establishing
a diamond roller trimming worm
grinding wheel coordinate
system, and obtaining
a diamond roller profile according to the worm tooth
surface equation in the step B on the basis of a
contact line principle. According to the method, the problems that in the process of designing the
diamond roller for the multi-section complex modified gear for the
new energy automobile, the profile is prone to being concave inwards, and the precision is low are solved, accurate solving of the profile of the
diamond roller is achieved, and the design and
machining reliability of the
diamond roller is improved.