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Hot continuous rolling production method for 508mm large-diameter extra-thick-wall seamless steel pipe

A technology for seamless steel pipes and production methods, which is applied in the direction of metal rolling, metal rolling, workpiece heating devices, etc., can solve problems such as high cost, high enterprise cost, and complicated use environment of 508 large-diameter seamless steel pipes, and achieves improvement The effect of production efficiency

Active Publication Date: 2021-01-19
JIANGSU TIANHUAI STEEL PIPE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, as the scope of use of 508 large-diameter seamless steel pipes becomes wider and wider, and the use environment of 508 large-diameter seamless steel pipes becomes more and more complex, the current 508 large-diameter seamless steel pipes with a thickness of 60 mm can no longer meet the new conditions of use. At present, for some special industries, the wall thickness of 508 large-diameter seamless steel pipes is required to reach 80mm
However, according to the existing production process, if the PQF rolling mill is still used for production, it is impossible to produce 508 large-diameter seamless steel pipes with a thickness of more than 60 mm. A huge cost is required. In addition, after the replacement of the rolling mill, not only the production process of 508 large-diameter seamless steel pipes with a thickness of more than 60 mm needs to be adapted to the new rolling mill, but also the production process of seamless steel pipes of other diameters also needs to be re-explored and formulated. , which is too costly for the enterprise and cannot be afforded by the enterprise

Method used

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  • Hot continuous rolling production method for 508mm large-diameter extra-thick-wall seamless steel pipe
  • Hot continuous rolling production method for 508mm large-diameter extra-thick-wall seamless steel pipe
  • Hot continuous rolling production method for 508mm large-diameter extra-thick-wall seamless steel pipe

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] A steel pipe with an outer diameter of 508 mm and a thickness of 80 mm is prepared, and the steel pipe belongs to an extra-thick wall pipe (D / S=6.35).

[0043] The steel grade of the billet is No. 20 steel. The temperature of the billet out of the annular heating furnace is 1240 degrees Celsius. The annular heating furnace is divided into 7 sections for heating, which are respectively: 850 degrees Celsius, 1080 degrees Celsius, 1200 degrees Celsius, 1220 degrees Celsius, 1280 degrees Celsius. degrees Celsius, 1230 degrees Celsius and 1230 degrees Celsius; when the billet is pierced, the diameter of the mandrel is 366.4 mm, the diameter of the piercing plug is 371 mm, and the size of the capillary tube after piercing is 577 mm in outer diameter and 88 mm in thickness; , rolling parameters such as figure 1 As shown; the size of the blank tube after continuous rolling is 530 mm in outer diameter, 79 mm in thickness, and the elongation coefficient is 1.75; there are 3 tube-...

Embodiment 2

[0045] Prepare a steel pipe with an outer diameter of 508 mm and a thickness of 70 mm, which belongs to an extra-thick wall pipe (D / S=7.26).

[0046] The steel grade of the billet is No. 20 steel. The temperature of the billet out of the annular heating furnace is 1240 degrees Celsius. The annular heating furnace is divided into 7 sections for heating, which are respectively: 850 degrees Celsius, 1080 degrees Celsius, 1200 degrees Celsius, 1220 degrees Celsius, 1280 degrees Celsius. degrees Celsius, 1240 degrees Celsius and 1240 degrees Celsius; when the blank is pierced, the diameter of the mandrel is 395.4 mm, the diameter of the plug is 402 mm, and the size of the capillary tube after piercing is 577 mm in outer diameter and 78 mm in thickness; Rolling parameters such as figure 2 As shown; the size of the empty tube after continuous rolling is 530 mm in outer diameter and 69 mm in thickness; there are 3 tube-off racks, and the 2B value (pass size) of the smallest tube-off ...

Embodiment 3

[0048] Prepare a steel pipe with an outer diameter of 508 mm and a thickness of 65 mm, which belongs to an extra-thick wall pipe (D / S=7.82).

[0049] The steel grade of the billet is No. 20 steel. The temperature of the billet out of the annular heating furnace is 1240 degrees Celsius. The temperature in the annular heating furnace is divided into 7 stages for heating, which are: 850 degrees Celsius, 1080 degrees Celsius, 1200 degrees Celsius, 1220 degrees Celsius, 1290 degrees Celsius. degrees Celsius, 1250 degrees Celsius and 1250 degrees Celsius; when the billet is pierced, the diameter of the mandrel is 395.4 mm, and the diameter of the plug is 408 mm. Rolling parameters such as image 3 As shown; the size of the waste tube after continuous rolling is 530 mm in outer diameter and 64 mm in thickness; there are 3 tube removal racks, and the 2B value (pass size) of the smallest tube removal rack is 518 mm , the finished product size after sizing through the sizing frame is 5...

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Abstract

The invention discloses a hot continuous rolling production method for a 508mm large-diameter extra-thick-wall seamless steel pipe. The method comprises the following steps that 1) a blank is put intoan annular heating furnace for heating; 2) when the temperature of the blank is increased to 1230 DEG C and 1250 DEG C, the blank is taken out and punched into a tubular billet; 3) PQF three-roller continuous rolling is carried out on the punched tubular billet through a continuous rolling mill; 4) a pierced billet obtained after continuous rolling is subjected to pipe disengaging, reducing and sizing through a pipe disengaging rack; after sizing, the outer diameter of the steel pipe is 508 mm, and the thickness of the steel pipe is larger than 60 mm and smaller than or equal to 80 mm; and 5)the sized steel pipe is transferred to a cooling bed for cooling. It can be known from the process that according to the hot continuous rolling production method for the 508mm large-diameter extra-thick-wall seamless steel pipe, one-time continuous rolling production of the 508mm large-diameter seamless steel pipe with the thickness exceeding 60 mm is achieved on the premise that a PQF rolling mill does not need to be replaced.

Description

technical field [0001] The invention relates to the field of production of large-diameter extra-thick-wall seamless steel pipes, in particular to a production method for hot continuous rolling of 508mm large-diameter extra-thick-wall seamless steel pipes. Background technique [0002] Large-diameter thick-walled steel pipes have a very wide range of applications, and because of their thicker walls, they can withstand greater pressure. Generally, it can be used as a material for hollow parts, used to withstand pressure and used on important pipelines. Specifically, it can be used as structural pipes for aviation, petroleum geological drilling pipes, pipes for petrochemical industries, etc. When thick-walled steel pipes are used, they must also follow relevant regulations. Therefore, pipes of different specifications must be used for different purposes. This also provides an important prerequisite for the use of thick-walled steel pipes, especially when transportation is more...

Claims

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Application Information

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IPC IPC(8): B21B19/04B21B19/06B21B19/10B21B45/00B21B37/74B21B37/16
CPCB21B19/04B21B19/06B21B19/10B21B45/004B21B37/74B21B37/16
Inventor 陆超龙金花宋永琛李伯旺桑爱民
Owner JIANGSU TIANHUAI STEEL PIPE