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A winding device for enameled wire production and processing

A winding device and enameled wire technology, which is applied in the manufacture of electrical components, circuits, cables/conductors, etc., can solve the problems of different angular velocities, loose wires to be processed, and affect the gloss of enameled wires, so as to reduce production costs and ensure balance Effect

Active Publication Date: 2022-06-03
华尔达线缆集团有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The invention provides a winding device for enameled wire production and processing, which has the advantages of guaranteed tension balance during enameled wire winding, effectively improving the uniformity of winding and increasing the length of winding coils around point turntables, and solves the problem of existing enameled wire production. The process mainly includes the steps of unwinding, annealing, painting, baking, cooling and winding. During the enameled wire production process, most of the operator’s energy and physical strength are consumed in the unwrapping and winding parts. Replacing the unwinding reel requires the operator to pay A lot of labor. When changing the wire, the existing winding drum and the take-up reel are cylinders with the same cross-sectional radius, and because the outermost coil of the full coil to be processed on the pay-off reel is obviously larger than that on the take-up reel Unwound cylinder, then in order to maintain the same line speed of the winding and loosening reel, as the radius on the winding reel gradually increases, while the radius on the loosening reel gradually decreases, which in turn causes the winding and loosening The angular velocity on the wire reel is different, which leads to the need to use two driving devices to drive it, which increases the cost of enameled wire production and processing. At the same time, because the angular speed of rotation on the winding reel and the loosening reel is different, it is necessary to continuously adjust the two turntables The rotation frequency of the upper rotation makes it difficult to ensure the tension of the wire to be processed. However, when the tension is too high, it is easy to cause the wire to be processed to be thinned, which in turn affects the gloss of the enameled wire at the coating. When the tension is too small, the wire to be processed will become loose. Merging wires or jumping wires will easily cause the wires to be processed to be loose, and the existing wires to be processed are wound around the wires to form a cylindrical coil during the winding process, and then it is necessary to ensure that they are in the same position as the coil with the same radius. Horizontal plane, because it is in the same winding layer with the same radius, the wire being wound needs to move continuously along the coil, which leads to the need for the wire to be processed to move left and right repeatedly, which easily causes the twist of the wire. The winding of the same radius in the winding process is likely to cause the same radius of the winding and the gap between adjacent coils, which will cause the winding coil to be loose during the winding process, and then cause the winding to loosen, which will affect the neatness and stability of the winding. The problem of the length of the overall coil coil

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  • A winding device for enameled wire production and processing
  • A winding device for enameled wire production and processing
  • A winding device for enameled wire production and processing

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Embodiment Construction

[0021] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] see Figure 1-5, a winding device for enameled wire production and processing, comprising a fixed table 1, a stabilizer 3 is fixedly connected to the left side of the upper surface of the fixed table 1, a servo motor 4 is fixedly installed on the top of the stabilizer 3, and the fixed The right side of the upper surface of the table 1 is fixedly connected with a transverse plate 2, the upper surface of the transverse plate 2 is...

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Abstract

The invention relates to the technical field of enameled wire winding, and discloses a winding device for enameled wire production and processing, including a fixed platform, the left side of the upper surface of the fixed platform is fixedly connected with a stable frame, and the top of the stable frame is fixedly installed with a The servo motor is fixedly connected to the right side of the upper surface of the fixed platform, and a winding control device is clamped on the upper surface. The winding device for enameled wire production and processing adopts a layer-by-layer arrangement through the cooperation between the servo motor, the transverse plate and the wire take-up device. Between the limit circle frame of the right winding line, the winding method is used from the outside to the inside, so as to ensure that the take-up device and the thread-releasing I-shaped cylinder are at the same angular velocity, and then it is convenient to ensure that the two turntables The rotation frequency of the upper rotation effectively reduces its production cost and at the same time ensures the balance of tension when the enameled wire is wound.

Description

technical field [0001] The invention relates to the technical field of enameled wire winding, in particular to a winding device for enameled wire production and processing. Background technique [0002] Enameled wire is the main raw material for motors, electrical appliances and household appliances. Especially in recent years, the electric power industry has achieved sustained and rapid growth, and the rapid development of household appliances has brought a wider field to the application of enameled wire. Higher requirements are put forward for enameled wire. Therefore, the product structure adjustment of enameled wire is inevitable, and the matching raw materials (copper, lacquer), enameled process, process equipment and testing methods are also in urgent need of development and research. [0003] The existing enameled wire production process mainly includes the steps of paying off, annealing, painting, baking, cooling and taking up. The reel makes the operator pay a lot ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01B13/00
CPCH01B13/00Y02P80/30
Inventor 杨松柏
Owner 华尔达线缆集团有限公司