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Winding forming equipment and process based on mixed alpha winding technology

An alpha winding and forming equipment technology, applied in coil manufacturing, electrical components, inductor/transformer/magnet manufacturing, etc., can solve the problems of layering, cable winding, and low yield of wireless charging coil products. Long life, high precision, and the effect of meeting bending requirements

Active Publication Date: 2021-06-11
深圳市星特科技有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the existing technology, the winding of the wireless charging coil cannot make the cable completely wound, and it will be layered. The yield of the wireless charging coil produced by the winding is low. At the same time, some coils with complex and specific shapes cannot be automated The winding is completed in the equipment, which leads to the product not being able to meet the production method of large quantities and stable quality

Method used

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  • Winding forming equipment and process based on mixed alpha winding technology
  • Winding forming equipment and process based on mixed alpha winding technology
  • Winding forming equipment and process based on mixed alpha winding technology

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Embodiment Construction

[0039] The technical solutions of the present invention will be further described in detail below in conjunction with specific embodiments.

[0040] In the embodiment of the present invention, such as Figure 1-3 As shown, a winding forming equipment based on hybrid alpha winding technology includes an operation table; upper and lower mold groups 1a are installed on the operation table, and the upper and lower mold groups 1a are composed of an upper mold and a lower mold; and upper and lower molds Bending pins, wire clips and mold cores 10 are arranged on the group 1a, and one or more enameled wires are wound into a specified shape by using the bending pins, wire clips and mold cores 10, including cable bending;

[0041] A wire passing mechanism 2a and a wire clamping mechanism 3a are installed on the operating table on the side of the upper and lower mold groups 1a;

[0042] The sides of the upper and lower mold groups 1a are equipped with a straightening wire entry module 4...

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Abstract

The invention is applicable to the technical field of wireless charging coil manufacturing, and particularly relates to winding forming equipment based on a hybrid alpha winding technology, which comprises an operation table, an upper and lower die group is mounted on the operation table; bending pins, wire clamps and die cores are arranged on the upper and lower die group, and the bending pins, the wire clamps and the die cores are matched to wind one or more enameled wires into a specified shape, including cable bending; a wire passing mechanism and a lead clamping mechanism are mounted on the operation table on the side edge of the upper and lower die group; a straightening wire inlet module, an upper wire clamp opening mechanism, a lower die wire clamp opening mechanism and a bending pin top block mechanism are installed on the side edge of the upper and lower die group. According to the invention, automatic linkage is achieved, large-batch and high-quality coil production is completed, cables can be wound more comprehensively and completely, layering is avoided, the yield of wound wireless charging coil products is high, and the requirement for a large-batch and stable-quality production mode can be met.

Description

technical field [0001] The invention relates to the technical field of manufacturing wireless charging coils, in particular to a winding forming equipment and process based on hybrid alpha winding technology. Background technique [0002] With the development of communication technology, mobile phone charging among ordinary consumers increasingly needs to be wireless to facilitate life. First of all, wireless charging is a technology that provides easy, safe, and fast charging, which has the characteristics of less space requirements and simplified charging procedures. Our requirements for wireless charging are getting higher and higher, and the wireless charging coil, as the most critical component in wireless charging, will inevitably have higher and higher requirements for the quality of the coil and the forming process. At the same time, the requirements for the production efficiency of the coil Also getting higher and higher. [0003] In the existing technology, the w...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/06H01F41/076
CPCH01F41/06H01F41/076
Inventor 邓德俊刘杰
Owner 深圳市星特科技有限公司
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