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A fiber fabric reinforced polyaryletherketone resin-based prepreg, preparation method and application thereof

A technology of polyaryletherketone and fiber fabrics, which is applied in the field of resin-based composite materials, can solve the problems of poor interfacial properties of composite materials and low technical level requirements, reduce operating procedures, ensure connection quality, and reduce equipment and equipment operating costs Effect

Active Publication Date: 2022-06-21
JILIN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Solution impregnation overcomes the disadvantage of high melt viscosity of polyaryletherketone, and solves the problem of poor interfacial properties of composite materials; the process of brushing and spraying has low requirements on the technical level of operators, and the hydrolysis process can be carried out in general industrial equipment, ensuring The practicability of the present invention is realized; the characteristics of flexible operation of the brushing and spraying process can be used to form non-impregnated or low-resin areas on the surface of the composite material, and the high viscosity of the crystalline polyaryletherketone resin is used to make the non-impregnated areas It is fully retained in the process of hot pressing, and the solvent resistance of crystalline polyarylether ketone is used to realize the secondary impregnation of the above-mentioned area with other resin matrix, and the high thermal stability of crystalline polyarylether ketone is used to achieve two Post-cure for successful preparation of composite connectors

Method used

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  • A fiber fabric reinforced polyaryletherketone resin-based prepreg, preparation method and application thereof
  • A fiber fabric reinforced polyaryletherketone resin-based prepreg, preparation method and application thereof
  • A fiber fabric reinforced polyaryletherketone resin-based prepreg, preparation method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] (1) Under high-speed stirring conditions, dissolve ketimine polyetheretherketone (KI-PEEK) in tetrahydrofuran (THF) to prepare a density of 0.987g / cm 3 polymer solution;

[0035](2) Use a polypropylene brush to dip the polymer solution obtained in step (1) to brush the surface of the carbon fiber plain weave fabric in one direction, and then use a brush to dip the polymer solution from the end of the first brushing to the carbon fiber plain weave. The surface of the fabric is brushed until the end of the first brushing start point, and the carbon fiber plain weave fabric coated with the polymer solution is dried at 120°C for 5 hours to obtain a KI-PEEK carbon fiber plain weave fabric;

[0036] (3) Mix the aqueous hydrochloric acid solution with a concentration of 1mol / L and THF according to the volume ratio of 1:10 to obtain a protonic acid-water-organic solvent mixed solution, and then spray the mixed solution on the carbon fiber plain weave fabric obtained in step (2)...

Embodiment 2

[0039] (1) Dissolve 88.56g of ketimine-type polyetheretherketone (KI-PEEK) in 208mL THF under high-speed stirring conditions to prepare a density of 1.187g / cm 3 221mL of polymer solution;

[0040] (2) The polymer solution obtained in step (1) is sprayed on a fiber volume of 113 cm along a non-overlapping path 3 The surface of the carbon fiber plain weave fabric is completely sprayed on the surface of the fabric and then dried at 120°C for 5 hours to obtain a KI-PEEK carbon fiber plain weave fabric;

[0041] (3) The trifluoroacetic acid aqueous solution and N,N-dimethylformamide (DMF) with a concentration of 10mol / L are mixed according to a volume ratio of 2:5 to obtain a protonic acid-water-organic solvent mixed solution, and the The mixed solution is sprayed on the surface of the KI-PEEK carbon fiber plain weave fabric obtained in step (2), and after being hydrolyzed for 12 hours, it is washed with deionized water and dried to obtain a PEEK carbon fiber plain weave fabric Cl...

Embodiment 3

[0044] (1) Under the condition of high-speed stirring, 79.70g of ketimine type polyetheretherketone (KI-PEEK) was dissolved in THF to prepare a density of 1.187g / cm 3 polymer solution;

[0045] (2) will 0.1m 2 A stainless steel plate placed on a fiber volume of 113cm 3 In the center of the surface of the carbon fiber plain weave fabric, spray the polymer solution obtained in step (1) on the surface of the fiber fabric outside the stainless steel plate cover along a non-overlapping path, and after the surface of the fabric is completely sprayed, dry it at 120°C for 5 hours Obtain KI-PEEK carbon fiber plain weave fabric;

[0046] (3) Aqueous sulfuric acid with a concentration of 15mol / L and N,N-dimethylacetamide (DMAc) are mixed according to a volume ratio of 2:5 to obtain a protonic acid-water-organic solvent mixed solution, and the step (2 The KI-PEEK carbon fiber plain weave fabric obtained in ) was quickly immersed in the protonic acid-water-organic solvent mixed solution...

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Abstract

The invention belongs to the technical field of resin-based composite materials, and particularly relates to a fiber fabric reinforced polyaryletherketone resin-based prepreg, a preparation method and its application, wherein the preparation method of the reinforced polyaryletherketone resin-based prepreg comprises: and / or spraying to impregnate the soluble polyaryletherketone precursor polymer solution onto the surface of the fiber fabric, and then obtain the fiber fabric reinforced polyaryletherketone resin-based prepreg after hydrolysis, deionized water washing and heating and drying; The present invention also provides the application of fiber fabric-reinforced polyaryletherketone resin-based prepregs in the preparation of fiber-fabric-reinforced polyaryletherketone resin-based composite connectors; The full infiltration of the resin matrix and the reinforcing fibers is guaranteed; the production process of the provided prepreg does not require high temperature setting, and can realize in-situ curing molding with other resin-based composite materials. The provided manufacturing method is simple to implement and can be used in industrial production.

Description

technical field [0001] The invention belongs to the technical field of resin-based composite materials, and in particular relates to a fiber fabric reinforced polyaryletherketone resin-based prepreg, a preparation method and an application thereof. Background technique [0002] Resin-based composites are widely used in various fields due to their light weight, excellent mechanical properties and designability. Due to its excellent thermal stability, chemical stability, solvent resistance and toughness, crystalline polyaryletherketone has been widely used in aerospace, shipbuilding, military industry, nuclear industry and renewable energy. and other fields. However, the production and application of fiber fabric reinforced crystalline polyaryletherketone resin-based composites have always had the following problems: [0003] a. Problems in prepreg production: the excellent chemical stability and solvent resistance of crystalline polyaryletherketone make it difficult to diss...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08J5/24C08J5/04C08L61/16C08K7/06C08K7/14C08K7/10C08K7/04
CPCC08J5/24C08J5/042C08J5/043C08K2201/011C08J2361/16C08K7/06C08K7/14C08K7/10C08K7/04
Inventor 杨砚超施霁瑶王贵宾张淑玲张梅栾加双王晟道
Owner JILIN UNIV