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Nonlinear Chemical Process Fault Detection Method

A technology for chemical process and fault detection, applied in program control, comprehensive factory control, electrical program control, etc., can solve the problems of high computational complexity and low fault detection sensitivity, and achieves reduced computational complexity, improved detection performance, and improved Calculate time-consuming effects

Active Publication Date: 2022-04-29
CHINA UNIV OF PETROLEUM (EAST CHINA)
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Problems solved by technology

[0004] Aiming at the above-mentioned problems of high computational complexity and low fault detection sensitivity in the prior art, the present invention provides a non-linear chemical process fault detection method based on stochastic slow feature analysis (SFA for short), which can improve the calculation cost of traditional kernel matrix. When the problem, improve the fault detection sensitivity

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  • Nonlinear Chemical Process Fault Detection Method
  • Nonlinear Chemical Process Fault Detection Method
  • Nonlinear Chemical Process Fault Detection Method

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Embodiment

[0112] Example: see figure 2 , taking the Continuous Stirred Reactor (hereinafter referred to as: CSTR) as an example for illustration.

[0113] CSTR is a kind of equipment widely used in the chemical industry, and an irreversible exothermic reaction occurs in the reactor to generate new substances. The reaction process involves four state variables [C a,T,T c ,h] and 6 input variables [Q,Q f ,C af , T f ,Q c , T cf ], see Table 1 for details. A total of 1000 fault-free data were collected for the simulation as training data, and 6 types of faults were generated, as shown in Table 1. Each fault contained 1000 samples, and the fault was introduced into the system at the 161st sample.

[0114] Table 1

[0115] Fault describe Amplitude F1 A step change in the flow rate of feed A +3L / min F2 A ramp change in the concentration of Reactor Feed A +3×0(-4)(mol / L) / min F3 The activity of the catalyst is deactivated with a ramp change +3K / mi...

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Abstract

The invention relates to a non-linear chemical process fault detection method. The specific steps are as follows: in the offline modeling stage, first normalize the training data, then construct M random slow feature analysis models, and obtain the corresponding dominant Control limits of subspace statistics and residual space statistics; in the online detection stage, the test data is collected and normalized, and then mapped to M random slow feature analysis models to obtain M groups of dominant subspace statistics and Residual spatial statistics, integrated monitoring statistics and statistical BIC obtained through the weighted probability index fusion mechanism Q , respectively compared with 1‑α to judge whether a fault occurs, where α is the confidence level. The invention utilizes the random Fourier mapping to dig deep into the data characteristics of the nonlinear process, can more efficiently establish a nonlinear slow feature analysis model, and improves the fault detection effect.

Description

technical field [0001] The invention belongs to the technical field of industrial process detection and relates to a nonlinear chemical process fault detection technology, in particular to a nonlinear chemical process fault detection method based on random slow feature analysis. Background technique [0002] In the process of modern industrial production, real-time fault detection technology has become an important support to ensure safe production and improve product quality. Due to various failures such as instrument failure, valve stickiness, material leakage, etc. may occur during the production process, these failures may cause measurement deviation and product quality reduction, and cause dangerous safety accidents, resulting in equipment damage and casualties. directly affect the normal operation of the enterprise. Therefore, researchers and engineers have been working on advanced process monitoring and fault detection techniques. Among them, the data-driven method ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G05B19/418
CPCG05B19/41875G05B2219/32252Y02P90/02
Inventor 邓晓刚杜昆玉王晓慧王延江曹玉苹王平
Owner CHINA UNIV OF PETROLEUM (EAST CHINA)
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