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A method for controlling spangles on the steel plate surface using an aluminum-zinc-magnesium plating solution

A control method, aluminum-zinc-magnesium technology, applied in the direction of hot-dip plating process, coating, metal material coating process, etc., can solve the problems of affecting atomization, wasting paint, dripping water, etc.

Active Publication Date: 2021-10-29
天津市新宇彩板有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, when the existing small spangle machine is galvanized, because the cooling rate is too fast, the spangle on the surface of the steel plate is often disordered and uneven, and even many white spots are generated.
At the same time, because water has a certain viscosity, it will affect the atomization. Moreover, the diameter of the water droplets sprayed by the air mist nozzle of the small spangle machine is large and will cause dripping, which makes it easier to make the spangles on the surface of the steel plate after atomization large and Uneven, and produce obvious white spots, even after the subsequent finishing process, there are often spangle grain boundaries on the surface of the board, which seriously affects the quality of the subsequent painting process, resulting in waste of paint

Method used

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  • A method for controlling spangles on the steel plate surface using an aluminum-zinc-magnesium plating solution
  • A method for controlling spangles on the steel plate surface using an aluminum-zinc-magnesium plating solution

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Degrease, scrub, rinse and dry the steel plate. The purpose is to remove residual grease and stains on the board surface.

[0025] After the steel plate is heated, cooled and kept warm to 500-600 ° C, it enters the zinc pot, the immersion time is 5s, and the volume ratio of the protective gas atmosphere in the furnace is H 2 / N 2 =1 / 4. The atomic percentages of the components contained in the plating solution are as follows: Al: 55%, Mg: 2%, Si: 6%, Ti: 1.2%, B: 2.5%, Ce: 0.6%, and the rest are Zn and unavoidable impurities. The bath temperature was 585°C.

[0026] Immediately after the steel plate leaves the bath, it is cooled by an air knife, and the thickness of the coating is controlled. The distance between the air knife and the steel strip is 18mm, and the air flow rate is 3800L / h. The temperature and other parameters make the cooling rate at 20°C / s, and then quickly cool the galvanized steel sheet to room temperature through the direct contact between the coo...

Embodiment 2-12

[0029] The coating composition in each embodiment is shown in Table 1, and the specific preparation method is the same as that of Example 1, only the composition of the plating solution is adjusted. See Table 2 for the size and uniformity of spangles on the surface of the galvanized layer.

[0030] In Examples 1-6, the components of the plating solution of the present application were used, and the spangles were observed by an optical microscope on the surface of the coating to be small and no abnormally large spangles appeared. In Example 7, no rare earth element was added, and a small amount of larger spangles appeared. Change Ti, B element content scope in embodiment 8-10, reduce both content respectively, then because nucleation quantity reduces, causes spangle overall quantity to reduce, and appears larger spangle, changes Si atom in embodiment 11-12 In the ratio range, reducing the Si element content will lead to larger spangles, and increasing the Si content will cause...

Embodiment 13

[0036]Degrease, scrub, rinse and dry the steel plate. The purpose is to remove residual grease and stains on the board surface.

[0037] After the steel plate is heated, cooled and kept warm to 500-600 ° C, it enters the zinc pot, the immersion time is 5s, and the volume ratio of the protective gas atmosphere in the furnace is H 2 / N 2 =1 / 4. The atomic percentages of the components contained in the plating solution are as follows: Al: 55%, Mg: 2%, Si: 6%, Ti: 1.2%, B: 2.5%, Ce: 0.6%, and the rest are Zn and unavoidable impurities. The bath temperature was 585°C. Immediately after the steel plate leaves the bath, the air knife is used to cool it, and the thickness of the coating is controlled. The distance between the air knife and the steel strip is 15mm-29mm, and the air flow is 3500-4000L / h. Parameters such as spacing, air flow, ventilation temperature and other parameters make the cooling rate at 15-40°C / s, and finally cool to room temperature. After observation by opti...

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Abstract

The invention provides a method for controlling spangles on the surface of a steel plate using an aluminum-zinc-magnesium plating solution. The preparation steps include degreasing, scrubbing, rinsing, and drying the steel plate. After the steel plate is heated, cooled and kept warm to 500-600°C, Enter the zinc pot, the immersion time is 1‑10s, and the volume ratio of the protective gas atmosphere in the furnace is H 2 / N 2 =1 / 4; the bath temperature is 580-600°C, and the cooling method adopts air knife cooling combined with cooling roll composite cooling method; the atomic percentages of the components contained in the bath are as follows: Al 53-58%, Mg 1-5%, Si 5‑6.5%, Ti 1‑1.5%, B 1.8‑3.2%, Ce 0.5‑0.65%, and the rest are Zn and unavoidable impurities.

Description

technical field [0001] The invention relates to the surface treatment technology of metal materials, in particular to a method for controlling spangles on the surface of a steel plate using an aluminum-zinc-magnesium plating solution. Background technique [0002] Hot-dip galvanized sheet was developed by the United States in the 1960s. It combines the excellent corrosion resistance of aluminum and the cathodic corrosion protection of zinc, and has excellent atmospheric corrosion resistance. The corrosion resistance of the galvanized steel sheet is 2-6 times that of the hot-dip galvanized steel sheet with the same coating thickness. Hot-dip aluminum sheet; has excellent coating and good processing performance, its processability and weldability are similar to hot-dip galvanized sheet, and can be processed by cold bending, stamping, etc.; and hot-dip galvanized sheet also has a good appearance. Based on the above advantages, hot-dip galvanized sheets are more and more widely...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C2/12C22C21/10C23C2/20C23C2/26
CPCC22C21/10C23C2/12C23C2/20C23C2/26
Inventor 杜天宇杜宝新赵利明
Owner 天津市新宇彩板有限公司