Multi-element low-alloying treatment method for high-strength gray cast iron

A processing method and high-strength technology, applied in the field of casting, can solve the problem of inability to ensure that the material of cast iron and casting quality are stable and meet the requirements, there is no high-strength gray cast iron alloy element matching method and melting batching technology, and the accuracy, speed and low cost cannot be guaranteed. Cost cast iron alloying treatment and other issues to achieve the effect of ensuring the material and internal quality of castings

Pending Publication Date: 2021-09-17
HEBEI HUABEI DIESEL ENGINE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In terms of the existing intermediate frequency electric furnace cast iron smelting technology, research on the multi-component low alloying treatment of high-strength and high-grade gray cast iron is relatively rare. There is no systematic and comprehensive high-strength gray cast iron alloy element matching method and melting batching technology. Personnel generally only rely on production practice experience to explore and control, and cannot guarantee accurate, fast and low-cost cast iron alloying treatment, control of cast iron chemical composition and smelting production process, and cannot guarantee that cast iron material and internal quality of castings are stable and meet the requirements

Method used

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  • Multi-element low-alloying treatment method for high-strength gray cast iron
  • Multi-element low-alloying treatment method for high-strength gray cast iron
  • Multi-element low-alloying treatment method for high-strength gray cast iron

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Effect test

Embodiment 1

[0037] S1 production technical conditions

[0038] S1.1 Production of castings and technical requirements

[0039] The production of castings takes the No. 3 transmission case of high-strength gray iron castings on diesel engines as an example. The casting material of the No. 3 transmission box is HT350, which belongs to the thin-walled high-strength gray iron casting of the box shell, the main wall thickness is about 10-15mm, the rough shape of the casting is about 700X500X170mm, and the casting weight is about 60Kg. The requirements for the mechanical properties of the castings are: the tensile strength of the single casting sample shall not be lower than 350Mpa, and the hardness shall be 210-240HB. Castings are not allowed to have casting defects that affect the strength and appearance quality of castings.

[0040] S1.2 Selected raw materials and smelting equipment

[0041] The smelting equipment for the production of high-strength gray iron castings for No. 3 transmissi...

Embodiment 2

[0077] S1 production technical conditions

[0078] S1.1 Production of castings and technical requirements

[0079] The production of castings takes the No. 2 transmission connecting plate of high-strength gray iron castings on diesel engines as an example. The casting material of the No. 2 transmission connecting disc is HT275, which belongs to the thick-walled high-strength gray iron casting of the wheel disc. The main wall thickness is about 50-55mm. The rough shape of the casting is about Φ180X60mm, and the casting weight is about 13Kg. The mechanical performance requirements of castings are: the tensile strength is not less than 275Mpa, and the hardness requirements are 230-250HB. Castings are not allowed to have casting defects that affect the strength and appearance quality of castings.

[0080] S1.2 Selected raw materials and smelting equipment

[0081] The smelting equipment for the production of high-strength gray iron castings for the No. 2 transmission connection...

Embodiment 3

[0109] S1 production technical conditions

[0110] S1.1 Production of castings and technical requirements

[0111] The production of castings takes the No. 5 cylinder liner of high-strength gray iron castings on diesel engines as an example. The casting material of the No. 5 cylinder liner is alloy gray cast iron, which is equivalent to HT300. It belongs to the thin-walled high-strength gray iron casting of the sleeve type. The main wall thickness is about 15-20mm. 15Kg. The mechanical performance requirements of castings are: the tensile strength of the main body is not less than 280Mpa, and the hardness of the main body is required to be 250-280HB. Castings are not allowed to have casting defects that affect the strength and appearance quality of castings.

[0112] S1.2 Selected raw materials and smelting equipment

[0113] The smelting equipment for the production of high-strength gray iron castings for No. 5 cylinder liners uses a 1.5t intermediate frequency electric fur...

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Abstract

The invention discloses a multi-element low-alloying treatment technical method for high-strength gray cast iron, and belongs to the technical field of casting. The method comprises the following steps of A, determining the components and proportion of furnace charge in a high-strength gray iron casting, a matching method and content range of various alloy elements and a content range of conventional chemical elements according to the requirements of a to-be-produced casting; B, determining a melting process procedure of the high-strength gray iron casting; C, preparing materials, charging, heating and melting according to the requirements of "cast iron melting burdening process sheet"; D, sampling and analyzing the chemical components of an iron liquid in a furnace, and adjusting the chemical components of the iron liquid in the furnace; E, carrying out molten iron treatment and tapping pouring; and F, detecting the material performance of the high-strength gray iron casting. The method provides a simple and feasible chemical component determination, melting burdening and alloy liquid treatment method, so that alloy element matching, cast iron melting burdening and alloying treatment of the high-strength gray cast iron are more accurate and convenient, and cast iron melting operation control is more reasonable and feasible.

Description

technical field [0001] The invention belongs to the technical field of casting, and in particular relates to a multi-component low-alloying treatment method for high-strength gray cast iron. Background technique [0002] As a traditional casting metal material, gray cast iron occupies a non-negligible position in casting production. Nowadays, in the context of lightweight automobiles, energy saving and consumption reduction, due to its advantages of low cost, good shock absorption, and good casting formability, etc. , Gray cast iron materials are increasingly widely used. However, with the rapid development of the modern machinery industry, the requirements for the quality and production technology of gray cast iron products are becoming more and more stringent, and requirements such as high strength, thin wall, and low cost are put forward. [0003] Cast iron alloying is one of the main technical approaches to improve the structure of cast iron, improve the mechanical prop...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21C1/08C22C33/08C22C37/00C22C37/06C22C37/08
CPCC21C1/08C22C33/08C22C37/00C22C37/06C22C37/08Y02P10/20
Inventor 刘振一王中民李兵吕国强冯涛魏建峰李振晓冯淑花刘增良袁晓桐
Owner HEBEI HUABEI DIESEL ENGINE
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