1359 results about "Bloomery" patented technology

A method for manufacturing high-cleaning and high carbon complex bearing steel includes: 1) choosing charging mixture 2) first steel making molten steel by is greater than or equal to 30ton electric furnace a. smelting furnace burden b. running out foaming slag and adding lime c. alloying when steel tapping with 92% tap and >90% level 3) refining molten steel by steel ladle furnace a. cleaning steel ladle and furnace cleaning b. through bottom blowing argon mixing with 60 min, earlier stage argon blowing intensity 0.4Mpa and later stage 0.3Mpa, material adding amount is less than or equal to 8Kg/ton steel c. precipitating and deoxidizing by two-stage aluminum feeding method, adding crystallized silicon powder, fluorite(content of calcium is greater than or equal to 98%) into slag face, and dispersing deoxidizing 4) vacuum furnace treating a. bottom blowing argon 0.3Mpa, 25min, vacuum content is less than or equal to 140Pa b. bottom blowing argon mixing 15min, 0.1Mpa without materials after treating 5) molten steel mould casting under inactive gas a. ingot moulding temperature 70deg.C, runner brick coating b. pouring speed 5.1ton steel/min of ingot body and mouth. It achieves high yield.

The invention belongs to the blast furnace ironmaking field and particularly relates to a new blast furnace ironmaking method by adopting common iron ore and vanadium titanium magnet to make iron, thereby not only guaranteeing the grade as fired but also lowering the production cost. When sintering ore is prepared by the method, the raw materials are mixed according to the following proportioning by weight: vanadium-titanium magnetite ore concrete of ranging from 35 to 50 percent, common iron ore of ranging from 30 to 45 percent, and fuel and fusing agent of 20 percent; part of the vanadium-titanium magnetite ore concrete is made into pellet ore independently; in the blast furnace ironmaking process, the pellet ore is mixed with the sintering ore and common lump ore to make iron, the blast furnace charging materials are mixed according to the following proportioning by weight: sintering ore of ranging from 60 to 65 percent, vanadium-titanium magnetite pellet ore of ranging from 25 to 35 percent, and common lump ore of ranging from 5 to 10 percent, wherein, the common lump ore contains bixbyite of about 2 percent. The method increases the use ratio of the vanadium-titanium magnetite by optimizing the furnace charging material structure, makes the best of the rich vanadium-titanium magnetite resources, lowers the production cost of the blast furnace ironmaking, and effectively increases the vanadium content in the molten iron, thereby having positive effects.

The invention discloses a method for smelting a bell-less top blast furnace high proportion pellet ore burden structure. Alkalinity of sintering ore is improved to be 2.5-3.5 times or flux with high CaO content is added, the technology that bulk coke is charged at the center and coke is mixed in ore is adopted, a charging method of split charging, ore coke unequal stockline and chute feeder feeding from small angle to high angle is adopted, a tank is reversed regularly, and batch weight of ore is expanded, so that a blast furnace stock column can maintain stable and uniform edge gas flow and strong center gas flow when gas flow passes through; the tuyere theoretical combustion temperature is controlled to be 2200-2300 DEG C; and the operation policy of low silicon and low slag basicity is adopted to smelt. The utilization factor of the blast furnace can be improved by 8-10%; the fuel ratio of the blast furnace can be reduced by 2-3%; and the Si content of pig iron is reduced, the desulphuration capacity is improved, the pig iron quality is improved, the furnace body service life is prolonged to more than eight years, and the blast furnace production stability and the economic benefit are improved. The invention is applicable to the bell-less top blast furnace under the condition that pellet ore in the blast furnace burden structure accounts for 60-100% of the total burden quantity.

The invention belongs to the ironmaking and steelmaking field, and provides a steelmaking regulator with settled dust as a main material and a method for preparing the same. The invention aims at solving the problem existing in prior art that discharged settled dust causes environmental pollution. The steelmaking regulator is prepared from the following materials in weight percentage: 67 to 73 percent of settled dust, 7 to 13 percent of silicon carbide material, 15 to 20 percent of magnesium material, and bonding agent which accounts for 5 to 10 percent of the total weight of the settled dust, the silicon carbide material and the magnesium material. The steelmaking regulator can completely replace the prior technique of adding modifier and furnace protecting material, has good slag regulating and slag thickening effect, has better slag splashing furnace protection effect compared with the prior product, reducing TFe in slag, obviously lowering production cost of steelmaking, thoroughly eliminating environmental pollution caused by the emission of steelmaking high calcium settled dust and realizing the recovery and the reutilization of resources.

The invention relates to a method for casting high-nickel austenite nodular graphite cast iron discharge branch tube. Wherein, the invention comprises preparing core, mixing sand, shaping, smelting, irrigating, thermally processing, machining, dropping, checking, and packing; the smelting comprises mixing material, controlling smelting, balling, and breeding, and the nickel is added at later period; adding chromium at overheated period of iron water; the balling agent is nickel magnesium silicon iron balling agent; the breeding agent is 75 silicon iron; the iron water is irrigated quickly to charge section; the irrigating temperature is 1460-1530Deg. C; the thermally processing increases the casting to 870-1000Deg. C; keeping temperature for 3-6hours, cooling to 620Deg. C, and discharging. The invention has high impact-resistance and worm-anti property, better corrosion-resistance and oxidization resistance.

The invention relates to a nodular cast iron inoculant and a preparation method thereof and an application in smelting nodular cast iron. The nodular cast iron inoculant consists of 3-6% of Bi, 40-50% of Si, 0.5-3% of Ba, 0.1-3% of La, 10-18% of Ca, 1-3% of O, 0.5-3% of S and the balance of Fe and unavoidable trace elements. The nodular cast iron inoculant is prepared by the steps of mechanically mixing a metal oxide, a metal sulfide and a silicon iron-based alloy; adding an adhesive into a grinding device, and pressing the mixture into a cluster; breaking the cluster, screening and wrapping with an aluminum foil. In use, when the output molten iron accounts for about 1/2 of the lip-pour ladle, the inoculant is added to perform inoculation treatment on the nodular cast iron once or multiple times. The inoculant provided by the invention contains the trace elements such as O, S, Bi and the like and is low-silicon and efficient, and multiple heterogeneous nucleation mass points are formed in the iron liquid, thereby increasing the graphite quantity, improving the shock resistance, mechanical property and yield, increasing the utilization rate of foundry returns, and increasing the economic benefits.

The invention relates to a manufacturing technique of an automotive vanadium titanium cast iron brake drum with high strength and high abrasive resistance, and particularly relates to a preparation method of a vanadium titanium cast iron brake drum. The preparation method comprises the following steps: melting base iron, namely b y taking vanadium titanium pig iron, steel scrap, foundry returns, a carburant, ferrosilicon, ferromanganese and ferrochrome as furnace charge, adding the carburant to the furnace bottom; smelting the furnace charges by using a medium-frequency induction furnace to prepare the base iron; heating and purifying molten iron in an overheating manner after the molten iron is molten down, and then carrying out heat preservation at 1520-1530 DEG C; and carrying out drossing, adding a slag conglomeration agent to the surface to carry out heat preservation after drossing, and then adding a little of furnace charge, and adjusting the ingredients and the like of the molten iron. A little of furnace charge is added at the later smelting stage to increase the heterogeneous core technology, so that the chilling tendency of the molten iron is relieved, the graphitization ability of the molten iron is improved, and the inoculation effect is improved. A secondary inoculation treatment process of a launder and a pouring cup is adopted, so that the inoculation effect is improved, the graphite form is improved, carbide and ferrite are removed, and the content of pearlite is improved.

The invention relates to an energy-saving high-efficient direct lead-smelting comprehensive metallurgical device, which is formed by serially joining three melting bath smelting furnaces: a first furnace, a second furnace and a third furnace; and the second furnace consists of a furnace cylinder and a furnace body which is arranged on the furnace cylinder. The top part of the upper furnace body is provided with a smoke exhaust port and a standby feeding port; a charge feeding port and a slag feeding port are arranged above the lower furnace body; and the bottom part of the lower furnace body is provided with a slag siphonic water-collecting well. The furnace body is provided with three rows of supply-air outlets. The bottom part of the furnace cylinder is provided with a metal siphonic outlet. Due to the adoption of the direct lead-smelting comprehensive metallurgical device, the heat loss is small, the heat utilization rate is high, sulfuric dioxide smoke with high concentration can be produced, and the requirement for producing the acid can be more favorably satisfied; and molten high-lead thermal slag which is produced through oxidation and smelting directly flows into a reducing furnace, so the heat of the thermal molten slag can be adequately utilized. The land occupied area is small, the investment can be saved, the heat loss is less, the heat utilization rate is high, the heat energy can be adequately utilized, a great amount of energy consumption can be saved, output of smoke is small, the content of harmful ingredients in smoke is low, and the environmental pollution problem can be more effectively solved.

The invention provides a processing method for preparing phosphate rock powder into pellet yellow phosphorus charge. For producing 1000kg of yellow phosphorus pellet charge, 1000kg of the phosphate rock powder, 100kg of humic acid and 20kg of sodium hydroxide are adopted. The preparation method comprises the following steps of: adding the phosphate rock powder (100 meshes) into a binding agent combined by the humic acid and the sodium hydroxide, uniformly stirring, pressing into pellets by a ball press, rolling by a disc pelletizer for ejection, entering an air heating furnace for preliminary drying, entering a vertical kiln for through drying, and then further entering a rotary kiln for performing high-temperature calcination treatment at the temperature of 1100 DEG C-1200 DEG C so as to obtain a yellow phosphorus charge finished product. According to the processing method provided by the invention, the phosphate rock powder is utilized, the 100-mesh phosphate rock powder is finely ground by a ball mill and pressed into the pellet-like yellow phosphorus charge finished product via the binding agent; and compared with lump ore charge, the removal rate of harmful carbonate impurities can be up to 95%, the power consumption per ton of yellow phosphorus is reduced by 35%, the discharge of pollutants is reduced, and the production cost is lowered. The processing method is the excellent processing method for producing yellow phosphorus by utilizing the phosphate rock powder in China at present.

The invention provides a method for determining the position of the root of a blast furnace cohesive zone through multi-source information fusion. The method specifically includes the following steps that A gas is taken along the different heights of a blast furnace body, a distribution curve, along the height, of gas utilization rates is drawn, and when the gas utilization rate is zero, the elevation position of the gas utilization rate is obtained through a numerical computation method; B a distribution relation model, in the height direction, of the temperature of the hot surface of a furnace wall of the blast furnace is built, and the area where the temperature of a cooling wall changes obviously is obtained; C the soft melting temperature of a furnace burden corresponding to a furnace burden grade during measurement of A and B is analyzed and determined according to the soft melting temperatures of different furnace burden grades; D the distribution relation model, in the height direction, of the temperature of the hot surface of the furnace wall of the blast furnace is used as main-source information and conclusions of A and C are used as auxiliary information for computing the position of the root of the cohesive zone. By means of the method, according to detectable data, a temperature field distribution model of the hot surface of the furnace wall of the blast furnace, the elevation position where the CO utilization rate is zero and the soft melting temperature of the furnace burden of the blast furnace during data measurement are obtained, the position of the root of the blast furnace cohesive zone is worked out, and the method has the advantages of being small in equipment investment, high in detection precision and the like.

The invention relates to a furnace burden optimization method, and particularly relates to a comprehensive proportioning optimization method for sintered ores and blast furnace burdens. The comprehensive proportioning optimization method is a six-in-one furnace burden optimization method for an iron-making system, comprising sintered ore metallurgical performance detection and analysis, sintering process proportioning optimization, sintered ore ingredient predication and analysis, blast furnace burden structure optimization, blast furnace proportioning calculation, iron-making system furnace burden structure multi-target optimization; the optimal proportioning ratios and the optimal ingredients of the various furnace burdens of sintering proportioning and blast furnace proportioning are determined; the problems of limit to a certain procedure of ore blending, sintering and iron-making, high cost and instable quality of the existing iron-making furnace burden optimization method are solved. The furnace burden optimization method disclosed by the invention overall plans the whole iron-making process, highly scientifically analyses, plans and calculates from the whole system, furthest reduces the cost, and finds a furnace burden optimization scheme for an iron-making system, which is low in pig iron production cost, excellent in products and high in yield.

The present invention is jamesonite treating process and apparatus. The process includes roasting, smelting and fuming. The apparatus has one U-shaped flue connected to collect dust and preserve heat; one spiral feeder with the functions of feeding material stably, mixing materials and dewatering flux and coke; one electric furnace, one multistage continuous fuming furnace and one multistage countercurrent smelting and separating trough connected for continuous operation with high In, Ag, Pb, Zn and Sb recovering rate and low power consumption; one constant temperature condensing rotary drum for collecting In-containing Pb and Zn liquid and solid Sb and separating out As, S and other volatile impurity; and one flue reducing tank to avoid environmental pollution caused by SO2 and As2O3.

The present invention discloses one kind of powder spraying ferrovanadium refining process. During electro alumino-thermic process, and after completing alumino-thermic reaction, separating slag from the alloy and stopping heating, reductive powder material is sprayed through the spray gun inserted into the slag layer and the furnace body is rotated so that the sprayed powder material is well mixed to the slag. Then, the electrode is re-inserted for further smelting for one other 20-25 min, so as to make the residual vanadium in the slag reduced to produce ferrovanadium. The present invention has effectively improved reaction dynamic condition of the refined material, complete reaction, high vanadium recovering rate and lowered production cost.

The invention provides a method for dephosphorization and desulphurization in the process of steel production in an induction furnace, which is characterized by comprising the following steps of: during the smelting period and the initial period of total meltdown of charging materials, controlling the temperature of molten steel to below 1,450 EDG C, performing dephosphorization treatment on a liquid steel by using a dephosphorizing agent consisting of lime-ferric oxide-boron anhydrous, and controlling the phosphorous content in the liquid steel to below 0.01 percent; after finishing the dephosphorization, absolutely deslagging, then rapidly raising the temperature of the liquid steel to 1, 500 to 1, 600 DEG C; and performing pre-deoxidation and alloying on the liquid steel, and then adding the desulphurizing agent consisting of lime-calcium carbide-aluminum ash, performing the desulphuration on the liquid steel, and reducing the phosphorous content in the liquid steel to below 0.08 percent. The method has the advantages of combining the smelting characteristics of the induction furnace, fully utilizing favorable thermodynamic conditions of dephosphorization and desulphurization, realizing high-efficiency dephosphorization and desulphurization by slagging and greatly improving the quality of the liquid steel; and meanwhile, the method also has the advantages of low cost, less equipment investment, simple operation, easy implementation, and obvious economic benefits and social benefits.

The invention relates to a method to manufacture sodium chromate. It adopts non- calcium roasting technics to realize industrialized production. With chromite, soda and chrome dregs without calcium as charging after mixing evenly, coal dust as fuel, the steps are as follows: coal injection baking in burner, leaching clinker, gravity sorting chrome dregs without calcium and recycling useful dregs as filling. It is the first time that fillings are composed with iron ore, chromite and soda after baking. With shortening technics route and reducing equipment investment, the invention can reduce production cost. Without segregation and adhibiting wall, roasting heat is easy to control.

The invention relates to a production process of steel, in particular to a smelting process of steel for a high-titanium alloy welding wire. The smelting process comprises the following steps of: in an electric furnace smelting step, adding molten iron and waste steel and tapping molten steel, wherein the molten iron accounts for 50-60% the total amount of the furnace charge, and the tapping temperature is not lower than 1630 DEG C; in a refining furnace refining step, adding silicon-aluminum-calcium deoxidant in a refining furnace for manufacturing white slag through diffusion deoxidization, and adding low-carbon ferromanganese and ferrosilicon according to steel grade component requirements and sampling component analysis to regulate components of the molten steel so as to reach temperature of 1630-1650 DEG C matching vacuum treatment; in a vacuum furnace degassing step, keeping the temperature for 10-15min under a low vacuum degree of 1 millibar, and carrying out secondary refining after vacuum breakage; and in a secondary refining step, adding low-aluminum ferrotitanium to regulate titanium content at the refining temperature of 1585-1600 DEG C, stirring for 1-2min, adding iron sulfide, stirring for 1-2min, taking a lollipop sample to analyze, continuously keeping static stirring, carrying out soft argon blowing for 15-40min after all components are qualified and carrying out continuous casting when the temperature is up to 1565-1585 DEG C. The smelting process disclosed by the invention can effectively control purification degree of the molten steel, ensures stability of titanium in the molten steel and improves the surface quality of a cast blank.

The invention belongs to the technical field of schreyerite blast furnace smelting, and particularly relates to a method for adjusting a furnace charge structure before a long damping-down period (the damping-down period is longer than five hours and shorter than five days) of a blast furnace for smelting high-titanium schreyerite. The method for adjusting the furnace charge structure before the damping-down period of the blast furnace for smelting the high-titanium schreyerite includes the step that in the smelting period before the damping-down period of the blast furnace, the furnace charge structure is adjusted to enable slag newly generated in the damping-down period of the blast furnace to meet the conditions that the content of TiO2 ranges from 1% to 20%, the binary alkalinity (CaO/SiO2) of the slag ranges from 1.00 to 1.03, the content of CaF2 ranges from 0.50% to 2.0%, and the content of MnO2 ranges from 1.0% to 4%. By means of the method, after damping-down overhauling is completed, the air volume can be rapidly (a period with the length 1 time to 1.5 times that of the damping-down period is needed) recovered to the air volume required by normal production.

The invention discloses a control method of an as-cast condition heavy section ferrite-based nodular iron casting graphite nodule and a matrix structure. The control method comprises the following steps of: manufacturing a weight panel according to the shape of a spheroidizing packet; selecting pig iron, foundry returns, scrap steels and silicon irons to prepare materials; scaling the spheroidizing packet by using smelted molten iron more than or equal to 1500 DEG C; adding a spheroidizing agent, a nucleating agent, scrap iron, the weight panel, pig iron and Sb into a packet pit in sequence to carry out spheroidizing; adding an inoculation agent which accounts for 0.1-0.2% of molten iron by weight into the surface of the molten iron after the spheroidizing; stirring and scattering slag removers on the surface of the molten iron; after the spheroidizing, pouring the molten iron into a phenolic sand molded sand box which is prepared in advance so as to be cast and molded, wherein the molten iron needs to be breaded along with the flow, the breading quantity is 0.2% of the weight of a cast piece, and the box is opened after being molded and cooled to be less than 300 DEG C. The mechanical performance of the central part of a body of the material under the cast mode is as follows: the extension strength sigma b is not less than 380MPa, the surrendering strength sigma 0.2 is not less than 230Pa, and the cut-off ductility delta is not less than 20%.

The invention belongs to the field of metallurgy and relates to a method for preparing sigma-phase FeV50. The technical problem to the solved of the invention is to provide a method for preparing the sigma-phase FeV50 which has good apparent mass and is easy to break. In the adopted technical scheme, the sigma-phase FeV50 is obtained by uniformly mixing vanadium oxide, aluminum, iron and lime serving as raw materials, feeding the mixture into a furnace and smelting the mixture in an electric arc furnace by an electro-aluminothermic process. The method comprises the following steps of: a, adding excess aluminum into the raw materials while proportioning so as to reduce the vanadium oxide, melting a furnace charge down, depleting slag until vanadium content is low and removing lean slag; and b, adding an appropriate amount of vanadium oxide into alloy liquor from which the slag is removed to remove the excess aluminum, discharging and casting when the temperature and aluminum content ofthe alloy liquor meet requirements and cooling so as to obtain a product, namely, the sigma-phase FeV50. The crush strength of the sigma-phase FeV50 produced by the process is less than 510 MPa and convenience can be brought to vanadium iron manufacturers and customers in the crushing, sampling and using processes of vanadium iron.

The invention relates to a multistage combined pretreatment method for vanadium-bearing molten iron, in particular to a molten iron pretreatment process for realizing desulfurization, dephosphorization and vanadium extraction on the vanadium-bearing molten iron, belonging to the technical field of refinement of pig iron. According to the technical scheme, converter vanadium extraction is performed on the vanadium-bearing molten iron to obtain semisteel, and then converter steelmaking is performed on the semisteel. The technical scheme is characterized in that vanadium-bearing molten iron obtained by iron tapping of more than one blast furnace is collected, and the molten iron is pretreated in a three-stage combined mode, wherein at the first stage, granulated magnesium is singly blown in a ladle for desulfurization; at the second stage, vanadium extraction, desilicification and titanium removal are performed by a converter; and at the third stage, dephosphorization is performed in the semisteel tapping process of the vanadium extraction converter. The multistage combined pretreatment method for vanadium-bearing molten iron combines a common molten iron pretreatment process with a special converter vanadium extraction process, thus effectively reducing the costly desulfurization burden of a blast furnace, realizing low coke-ratio operation, and further improving and optimizing the furnace charge structure; and in addition, the multistage combined pretreatment method is favorable for high-speed converting of a steelmaking furnace, and also can provide favorable conditions for intelligent control of the steelmaking furnace by a computer.