Coal mill coal blockage fault judgment and fault self-healing method and system

A fault self-healing and fault judgment technology, applied in grain processing, etc., can solve problems such as untimely maintenance, low degree of automation, and poor reliability, so as to save time for analyzing the cause of faults, improve accuracy, reliability, and automation high effect

Active Publication Date: 2021-11-12
内蒙古京隆发电有限责任公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the commonly used coal mill monitoring system only sets up individual monitoring equipment at each monitoring point. When the monitored data exceeds the preset value, it will alarm. The system cannot directly give the cause of the failure, and the staff needs to make their own judgments based on work experience. The requirements for the working experience of the staff are high, and there is a possibility of misjudgment; and it takes time for the staff to make a judgment, which makes it impossible to carry out maintenance in time, and often misses the best time to deal with the fault; at the same time, there is a single feature extraction , it is impossible to make a comprehensive judgment, which makes the system have a high rate of false alarms and poor reliability; in addition, the current monitoring system does not have the function of self-healing of faults, the degree of automation is low, and a large amount of manpower is required for maintenance

Method used

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  • Coal mill coal blockage fault judgment and fault self-healing method and system
  • Coal mill coal blockage fault judgment and fault self-healing method and system
  • Coal mill coal blockage fault judgment and fault self-healing method and system

Examples

Experimental program
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Effect test

Embodiment 1

[0093] Such as figure 1 , figure 2 A method for judging and self-healing faults of coal blockage in coal mills shown includes the following steps:

[0094] (1) Feature extraction: monitor the working status data of the coal mill through the monitoring equipment set at each measuring point of the coal mill;

[0095] The working status data in the feature extraction includes the start and stop signal of the coal mill, the opening of the hot air door at the entrance of the coal mill, the air volume at the entrance of the coal mill, the current of the coal mill, the temperature at the exit of the coal mill, the pressure at the exit of the coal mill, and the inlet pressure.

[0096] (2) Logical judgment: through the diagnostic system, the working status data monitored in step (1) feature extraction is calculated and analyzed according to the judgment logic of the coal blocking fault, and it is judged whether the coal blocking fault occurs;

[0097] The judgment logic of coal bl...

Embodiment 2

[0159] Such as image 3 A coal pulverizer coal blocking fault judgment and fault self-healing system is shown, including a coal pulverizer, monitoring equipment, a server, a diagnosis system, an early warning center, and a fault self-healing center;

[0160] The monitoring equipment includes an opening sensor at the hot air door at the coal mill inlet, a gas flow sensor at the coal mill inlet, a current sensor at the output end of the coal mill motor, and an outlet temperature sensor at the coal mill outlet. A sensor, an outlet pressure sensor arranged at the outlet of the coal mill, an inlet pressure sensor arranged at the inlet of the coal mill and a controller.

[0161] The monitoring equipment is used to monitor the working status data of the coal mill, and then upload the working status data to the server, and the controller controls the coal mill according to the control instructions sent by the server;

[0162] The server performs data exchange with the monitoring equi...

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Abstract

The invention discloses a coal mill coal blockage fault judgment and fault self-healing method, which comprises the following steps of: extracting and calculating working state data of a coal mill, judging whether coal blockage occurs or not through coal blockage fault judgment logic, sending out a sound-light alarm when coal blockage occurs, and automatically processing according to the existing fault self-healing logic. According to the invention, a plurality of working state data can be comprehensively judged, fault reasons can be given, self-healing can be carried out in time when faults occur, time is bought for accident handling, fault expansion is effectively avoided, and the maintenance cost is reduced. The invention also discloses a coal mill coal blockage fault judgment and fault self-healing system, which can diagnose a plurality of working state data of the coal mill according to a preset coal blockage fault judgment logic, judge whether a coal blockage fault occurs or not, return a monitoring interface to the mobile terminal module and receive monitoring information sent by a WEB module in real time; The coal mill coal blockage fault judgment and fault self-healing method is high in automation degree, and greatly improves the alarm accuracy and reliability of the system.

Description

Technical field: [0001] The invention relates to the field of coal mill monitoring, in particular to a coal mill coal blocking fault judgment and fault self-healing method and system. Background technique: [0002] The coal pulverizer is a machine that breaks coal and grinds it into pulverized coal. It is an important auxiliary equipment for pulverized coal furnaces and the key equipment to ensure the long-term operation of pulverized coal furnaces. Therefore, it is necessary to monitor the operation status of coal pulverizers. , Once the coal mill fails, it needs to be dealt with in time. At present, the commonly used coal mill monitoring system only sets up individual monitoring equipment at each monitoring point. When the monitored data exceeds the preset value, it will alarm. The system cannot directly give the cause of the failure, and the staff needs to make their own judgments based on work experience. The requirements for the working experience of the staff are high...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B02C25/00B02C23/04B02C23/00
CPCB02C25/00B02C23/04B02C23/00
Inventor 金生祥杜宝忠何川刘吉张宏元孙兆龙刘冰贾志军林兆宁苗宏张威李春新郑涛张珍赵广毅张骞
Owner 内蒙古京隆发电有限责任公司
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