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Cooling device for overcoming shrinkage porosity defect of casting and cooling method of vertical casting

A cooling device and cooling method technology, applied in safety devices, casting equipment, manufacturing tools, etc., can solve problems such as lack of replenishment of casting parts, affecting casting quality, shrinkage, etc., to ensure casting quality, optimize casting process, The effect of good casting effect

Pending Publication Date: 2022-05-06
娄底市金马耐磨新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, during the casting process, the liquid metal is cooled and solidified in the mold, and the mold will shrink and solidify under the conditions provided by the material itself and the casting process. However, many castings cannot pass the conventional process due to structural reasons. way to achieve controllable solidification without shrinkage
For example, some special-shaped castings with uneven wall thickness, castings with a three-dimensional structure and a large lower part, etc., due to their irregular shapes, the volume of the casting cavity is different, and the solidification time of each part will also vary, resulting in some castings. Parts are not replenished and shrinkage defects appear, which affects the quality of castings

Method used

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  • Cooling device for overcoming shrinkage porosity defect of casting and cooling method of vertical casting

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Embodiment Construction

[0016] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.

[0017] The controllable cooling device is arranged on the mold used for casting, and cooperates with the original mold to complete the processing of the casting 5 with vertical structure and local volume expansion, such as figure 1 shown. The cooling device includes one or more layers of cooling delivery pipes 1 (two layers are provided in this example), and the cooling delivery pipes 1 can be pre-embedded inside the mold or fixed outside the mold. The cooling delivery pipe 1 is provided with a blowing nozzle 2, and the blowing nozzle 2 is provided with a corresponding control switch 3, the control switch 3 is a control valve, and the control valve is a manual control valve or an automatic control valve, and the automatic control valve is con...

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Abstract

The invention relates to a cooling device for overcoming the shrinkage porosity defect of a casting, the cooling device comprises one or more layers of cooling delivery pipes, the cooling delivery pipes are provided with blowing nozzles, the blowing nozzles are provided with corresponding control switches, the outlets of the blowing nozzles directly face the post-solidification part of the vertical casting, and the nozzles are provided with corresponding control switches. And a distance is formed between the blowing nozzle and the casting, and the interval is filled with molding sand. The method is particularly suitable for casting of special-shaped castings of vertical structures with the lower portion larger than the upper portion in size. According to the cooling device, the conveying pipe of the cooling medium and the blowing spray head are arranged at the large-volume, namely post-solidification part of the corresponding casting, and the specific part in the casting process is cooled by blowing the cooling medium, so that the whole casting with a vertical structure is solidified in a stepped manner from bottom to top in a solidification sequence; the molten metal in the upper riser can be supplemented in time in the casting process, shrinkage cavities cannot be generated, and the casting quality is ensured.

Description

technical field [0001] The invention relates to the technical field of casting tools, in particular to a cooling device and a vertical casting cooling method for solving casting shrinkage defects. Background technique [0002] In the field of casting material molding, the high-temperature liquid pouring, cooling and solidification molding process is relatively simple, and it is widely used in the production of various castings. However, during the casting process, the liquid metal is cooled and solidified in the mold, and the mold will shrink and solidify under the conditions provided by the material itself and the casting process. However, many castings cannot pass the conventional process due to structural reasons. Way to achieve controllable solid without shrinkage. For example, some special-shaped castings with uneven wall thickness, castings with a three-dimensional structure and a large lower part, etc., due to their irregular shapes, the volume of the casting cavity ...

Claims

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Application Information

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IPC IPC(8): B22D27/04B22D46/00
CPCB22D27/04B22D46/00
Inventor 谌征
Owner 娄底市金马耐磨新材料有限公司
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