Fault detecting panel of high speed wire rolling mill gearbox

A high-speed wire rod and fault detection technology, applied in metal rolling and other directions, to achieve the effect of improving the signal-to-noise ratio

Inactive Publication Date: 2004-07-14
高立新
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0010] The high-speed wire mill gearbox fault detection board of the present invention can solve the problem of processing and collecting low-frequency vibration signals and fault impact vibration signals output by the high-speed wire mill gearbox, and provide detection signals for computer vibration and demodulation fault analysis

Method used

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  • Fault detecting panel of high speed wire rolling mill gearbox
  • Fault detecting panel of high speed wire rolling mill gearbox
  • Fault detecting panel of high speed wire rolling mill gearbox

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Embodiment Construction

[0020] In the present invention, the signal processor is connected to the 0.4mA constant current source vibration signal supplied by the ICP sensor, and the AC vibration signal separated by the signal processor is sent to the demodulation conversion and low-frequency vibration separator respectively, and the demodulation converter then The demodulation signal reflecting the fault impact information is converted from the AC vibration signal, and the low-frequency vibration separator separates the low-frequency vibration signal corresponding to the rotational speed. All processed signals are output to the computer AD interface for external sampling and analysis and diagnosis.

[0021] The low-frequency vibration signal separator is a low-pass filter with a frequency band 1.2-1.5 times the rotational speed frequency fn, which filters vibration signals corresponding to the rotational speed frequency of the rotating body and sends them to the AD interface of an external computer for...

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Abstract

The gear box fault detecting board for high speed wire rolling mill has one sensor to sense related vibration, one signal processor to receive the vibration signal from the sensor for amplification and processing, one demodulating converter connected to the signal processor to separate a demodulated signal from the AC vibration signal, one low frequency vibration separator also connected to the signal processor to separate 0-500 Hz low frequency vibration signal corresponding to the rotation speed, and one computer AD interface to receive signal from the demodulating converter and the low frequency vibration separator for sampling, analysis and diagnosis. The gear box fault detecting board of the present invention can collect and analyze the low frequency vibration signal and fault signal from the gear box of high speed wire rolling mill for further computerized analysis.

Description

technical field [0001] The invention relates to a fault detection device for a gear box of a high-speed wire rolling mill. In particular, it relates to a demodulation signal detection device for low-frequency vibration and fault impact of a high-speed wire rolling mill gearbox. Background technique [0002] Due to the complex environment of high-speed wire rod mills and serious mechanical and electrical interference, many useless interferences are superimposed on the signals detected by the acceleration sensor. If these interferences are not filtered out, the spectrum analysis will be affected, because the frequency of these interference signals is relatively high The frequency of normal vibration signal is high, and the method of low-pass filtering is usually adopted. However, after low-pass filtering is used, some shock signals that reflect fault information are also filtered out. The frequency of these shock signals is often much higher than that of normal vibration sign...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21B1/16
Inventor 高立新周凤星丁庆新叶辉高广新
Owner 高立新
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