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Adhesive wafers for die attach application

A wafer, adhesive technology used in the manufacture of chip scale and stacked die packages

Inactive Publication Date: 2005-02-02
NAT STARCH & CHEM INVESTMENT HLDG CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method requires specialized film lamination equipment as well as dedicated film die bonding equipment

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0022] Example 1: A thin film thermoset epoxy adhesive (RP571-10 from Ablestik Laboratories), supplied as a 12 inch x 12 inch x 2 mil thick sheet, was laminated to a BT laminate (Mitsubishi Consortium Gas Chemical Co., 8 inches by 8 inches by 8 mil thickness) on both sides:

Speed: 30.5 cm / min

Temperature: 135°F

Pressure: 40psi

[0023] The laminating adhesive was then mounted on cutting tape (Nitto SPV224) and cut into 4mm x 6mm decals using a Disco DAD320 cutter set to the following parameters:

Blade: NBC-ZH27HEEE

Spindle speed: 30000 rpm

Feed rate: 2.54 cm / s

Cutting Mode: Downward Cutting

[0024] The ability of the diced adhesive to be handled was tested with an ESEC Die Bonder 2007 LOC die bonder with pick-and-place capability, with two tests set to the following parameters:

Trial #1 #2

Pick up z-height (mils) 177 177

Pickup time (ms) 50 50

Foil Contact Time (ms) 60 0

Needle Top Height (mils) 45 45

Injector Height Offset (mils) 9.8 9.8

Needle spe...

example 2

[0026] Example 2: Single ply polyethylene (US Plastics 30.48 cm x 30.48 cm x 3 mil thickness) mounted on a Nitto SPV-224 cutting belt and using a Disco DAD 320 cutter with NBC-ZH 27HEEE blade, 30,000 rpm spindle Rotational speed and feed rate of 2.54 cm / sec were cut into 4 mm x 6 mm dimensions. The cutting conditions are:

Cutting Mode A

cut shape square

Spindle speed 32000 rpm

Work piece thickness 7 mils

Tape thickness 3 mils

Blade height 2 mils

Feed speed 0.5 cm / s

Y index CH10.4 cm

CH20.6 cm

[0027]The ability of the diced adhesive to be handled was tested with a pick-and-place ESEC Die Bonder 2007 LOC die bonder set to the following parameters:

Pick up z-height (mm) 6.00 to 5.52

Pickup Time (ms) 600 to 6000

Foil Contact Time (ms) 200

Needle top height (mm) 0 to 1.80

Injector height offset (mm) 0

Needle speed (mm / s) 30 to 110

Bonding Arm Status Parked Position

Injector Status Calibration Altitude

Needle state Bottom position

B...

example 3

[0028] Example 3: The same test as Example 2 was performed except that the backing material was 5 mil silicone. Failed to pick up ten times out of ten tests.

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Abstract

Fabrication of a CSP or a stacked chip CSP can be accomplished with an unsupported film adhesive or an adhesive supported on a rigid carrier, using standard die attach equipment constructed for use with a paste adhesive.

Description

technical field [0001] The present invention relates to adhesives and bonding methods used in the manufacture of semiconductor packages. The invention is particularly useful for manufacturing chip scale and stacked die packages. Background technique [0002] Chip scale packaging (CSP) offers the advantages of light weight, small footprint, high density, and improved electrical performance in a semiconductor package. CSPs comprising one or more integrated semiconductor chips stacked in sequence further improve electrical performance and reduce space and weight. [0003] The semiconductor is mechanically and electrically connected to the substrate, which in turn is connected to other devices or an external power source. The substrate can be rigid like a metal lead frame, ceramic or laminate, or it can be flexible like polyimide tape. [0004] A well-known method of connecting a semiconductor to its substrate is wire bonding, in which the semiconductor chip is first adhered ...

Claims

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Application Information

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IPC IPC(8): H01L25/18H01L21/44H01L21/48H01L21/52H01L21/58H01L21/68H01L23/00H01L23/02H01L23/31H01L25/065H01L25/07
CPCH01L2924/0665H01L2224/2919H01L2924/01082H01L2224/83101H01L24/83H01L21/6835H01L24/29H01L2924/01005H01L2924/01006H01L23/3114H01L2924/01078H01L2924/01027H01L2224/8319H01L2924/01087H01L2224/8385H01L2924/07802H01L2924/01039H01L2924/00H01L2924/3512H01L23/12
Inventor 何锡平C·J·多米尼克
Owner NAT STARCH & CHEM INVESTMENT HLDG CORP